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Marc Schier cef83550cb OPC UA Vision: a vision-guided bin-picking demo an LLM agent can see and drive (#4235)
# Description

Implements **OPC UA — Vision** and uses it to build the demo the
companion specifications were drafted for: an eye-in-hand camera watches
a bin of parts, a language model *looks at the frame*, decides which
part matches the instruction, and commands the robot through Robot
Intent — with the OpenUSD viewer showing the arm move and the bin empty
out.

> **Draft, and stacked.**
[#4195](https://github.com/OPCFoundation/UA-.NETStandard/pull/4195) has
merged and master is merged in, so what is left on top of `master` is
the Vision work plus the unmerged `marcschier/ai-model-management`
branch, which the demo needs for the model/dataset/deployment
provenance. Review the Vision commits; the AI Model Management work
lands with its own PR.

## What is here

**The specification, implemented.** `Opc.Ua.Vision` is generated from
the spec's own `Opc.Ua.Vision.NodeSet2.xml`, vendored byte-identically
(SHA-256 `79C592C6…`, verified against a fresh download and stored
LF-preserved like the Robot Intent NodeSet). `Opc.Ua.Vision.Server`
builds the §4.2 discovery object, sensors, the coordinate-frame tree,
calibrations, media endpoints, inference pipelines and the §9 feedback
methods, with rendering and inference behind injectable providers.
`Opc.Ua.Vision.Client` is built on the generated ObjectType proxies and
composes transforms across the frame tree, which is what turns a
detection in camera coordinates into a pose a robot can act on.

**Two perception paths behind one contract**, which is exactly what
`InferenceLocationEnum` is for. `OnServer` is a deterministic detector
derived from the stage's ground truth — no model, no network, no GPU, so
CI can exercise the whole loop. `EdgeOffServer` is the agent: it sees
the frame over MCP and calls `SubmitDetections`, and the Server
publishes results it did not compute. A client reads
`DetectionResultType` identically either way.

**The agent's eyes.** `tools/Opc.Ua.Mcp.Vision` adds 22 `vision_*`
tools, which with the four shared connection tools makes the `vision`
profile 26; `vision_get_frame` returns the camera image as an MCP
`ImageContentBlock`, so the model looks at pixels rather than reading a
description of them. Tool profiles now compose — `--profile
vision,robotics` yields 62 tools — so one agent can both see and act
without dragging in the full 136-tool catalogue.

**The cell.** `samples/Robotics/BinPickingCell` follows the spec's own
Robotics-Vision Addendum: the `world → robot_base → flange →
gripper_tcp` frame tree with `camera_eih` on the flange, the `HandEye`
extrinsics and the `Intrinsics612x512` intrinsics — the addendum's
2448×2048 calibration scaled to the 4×4-binned grid the camera actually
delivers. `samples/Robotics/BinPickingClient` hosts the composed MCP
catalogue and optionally the viewer.

**Documentation.** `docs/Vision.md` (~800 lines) covers the model,
hosting, the build context, every topology builder, both perception
paths, feedback, the MCP profile and the limitations; linked from
`docs/README.md`, with the profile table in `docs/McpServer.md` and
READMEs for both samples.

## Evidence, not assertions

Each of these was measured on a running system rather than assumed:

| Claim | Evidence |
|---|---|
| The camera sees the bin | 612×512 frame with the bin and all five
parts in view — red `(212,47,47)`, green `(61,193,71)`, blue
`(54,85,218)`, yellow `(215,196,58)`, orange `(209,119,55)` |
| An agent can act on what it sees | Over MCP, `vision_get_frame`
returns a 612×512 PNG that decodes from base64 to 1,254,051 bytes, the
descriptor beside the detections says 612×512, and all five
`BoundingBox2D` centres land **inside** the frame on the pixel colour
their own detection claims |
| The geometry is right | A detection composed `camera_eih → world`
lands on the authored position, residual **0.0000 m** — on both the
on-server and off-server paths |
| The detector tracks the world | Placing a part drops the next scan
from 5 detections to 4, with that part absent |
| The robot obeys the agent | Scripted run took command authority and
completed a pick and a place, both `Succeeded` |
| Tool catalogues are honest | Counted from a running server: vision 26,
robotics 40, `vision,robotics` 62, full 136, **zero duplicates** |
| Every node is browsable by NodeId | Eight representative NodeIds —
both folders, a pipeline, a frame, the sensor, its Calibrations folder,
the HandEye calibration, the Media folder — all `Good` |

That tool-count check matters because the profile tests collapse names
into a `HashSet` and *cannot see* a duplicate registration — so the new
tests count registrations, not names.

## Things that were wrong, and are not now

Writing the tests found three defects of one kind — code that answered
instead of refusing. A zero-norm quaternion was silently rewritten to
identity, so a caller with an all-zero orientation got a confident wrong
grasp pose. `SubmitCorrection` rewrote a null `ResultId` to empty and
called the sink anyway. A bad `StageIdentifier` **killed the host
process** inside native `UsdStage.Open`, via an exception .NET cannot
catch. All three now refuse loudly and are pinned by tests.

**Nodes that existed but could not be reached.** The node manager
indexes the Vision root before configurators run, so everything the
fluent builder grafted on afterwards — both folders, the pipelines with
their Results and Feedback, the frames, the sensors with their optics,
calibrations and media endpoints — was never added to the index.
Browsing *forward from a parent* worked, because that walks
`NodeState.Children` in memory; browsing any of those nodes *by its own
NodeId* returned `BadNodeIdUnknown`, which is how an ordinary client and
the MCP discovery tools navigate. Registration is now deferred and
flushed after each configurator. The first fix covered only the DI path
and left the documented non-DI fallback broken in exactly the same way,
so `ConfigureVisionAsync` now exists and registers what it builds.

That defect survived a green suite because every test browsed children.
The new tests assert by NodeId, and were checked against the broken code
— with the flush removed, they fail.

**Every Method was uncallable.** The Server passed 426 unit tests while
not one of its Methods could be invoked over a real session —
`RunInference` returned `Bad_TooManyArguments`, and so did every other
Method that takes arguments, which is all of them but `StartContinuous`
and `Stop`. Three independent faults, each sufficient on its own: the
Method nodes were never created (they are Optional children, and the
dispatcher guards every attachment with a null check, so it silently
attached nothing); nothing declared the arguments, so the stack
concluded none were expected; and `MethodDeclarationId` pointed at a
synthesised NodeId rather than the NodeSet declaration a client calls
with, so the lookup missed the instance Method entirely. The builder now
creates the Methods, the `Results` folder and the `Feedback` object when
a provider or sink is configured, declares every signature, and names
the right declaration.

Unit tests could not have caught this: they invoke the handler delegates
directly and never go through `MethodState.Call`. It took an end-to-end
test over a real session. Relatedly, children created by the generated
`CreateOrReplace` helpers carry no `ReferenceTypeId`, so nothing could
reach them — fixed once in the build context rather than at the several
dozen call sites.
**And one where I was wrong.** Earlier in this branch I reversed my own
agents' decision and made `SubmitDetections` accept an empty detection
set, reasoning that "I looked and the bin is empty" is a correct
observation and refusing it forces a correct agent to invent a
detection. The reasoning is sound; it is also an argument *against* the
specification rather than an implementation of it. §9.5 is normative and
explicit — its StatusCode table lists `Bad_InvalidArgument` for
"`Detections` empty; or `SubmitCorrection` supplies both or neither
corrected array".

Worse, **none of §9.5's argument rules were enforced anywhere** — the
dispatcher forwarded every submission straight to the feedback sink, so
conformance depended on whichever sink a host installed. They are Server
obligations, so they now live in the dispatcher, ahead of the sink,
proven by strict mocks that would throw if the sink were consulted. The
usability problem is real and does not go away by conforming, so it is
raised where it can be fixed:
[opcua-drafts#70](https://github.com/marcschier/opcua-drafts/issues/70).

## Tracking the updated drafts

The Vision, Robot Intent and AI Model Management NodeSets on
`opcua-drafts` `main` have moved, partly because of feedback this branch
raised. All three are re-vendored byte-identically — verified by
comparing git blob hashes against the upstream files rather than by eye
— and the implementations follow.

**Two statements that were previously inexpressible now have a wire
representation.** `SubmitDetections` takes `SceneIsEmpty` and
`SubmitCorrection` takes `RetractAll`, so an agent can report "I
examined this frame and there is nothing in it" — the terminating
condition of the bin-picking task — and can retract a false positive by
correcting a result down to nothing. Both are checked in both
directions, because the flag is exactly what separates a deliberate
empty observation from a lost payload: an empty array without the flag
is refused, and the flag with an array attached is refused as two
contradictory claims about one frame. Implemented in the dispatcher, the
client, the MCP tools the agent drives, and the sample cell.

Also absorbed: `LampType` and `LightingMode` became enums (§66),
`ProfileName` became `DefaultProfileName` on the endpoint (distinct from
the `ProfileName` a caller passes to `GetStreamEndpoint`, which keeps
its name), AI `Invoke`/`InvokeAsync` gained `PayloadUri` under the same
exactly-one rule, and AI `ListModels` gained a `ContinuationPoint` —
because `MaxResults` alone puts everything past the bound permanently
out of reach.

**OpenUSD is on `0.9.0-alpha`**, verified on the running cell rather
than by restore alone: D3D12 backend, 612×512 frame, the bin and all
five parts in view and detected — the same result `0.8.0-alpha`
produced.

The one local workaround that survives is `VisionMethodArguments`, and
its reason has changed rather than gone away: the builder materialises
these Methods as Optional children through `CreateOrReplace`, which
constructs the state object directly and never runs the generated
factory that now carries the signatures. Checked rather than assumed —
removing the declarations fails five of the eight
`VisionMethodSurfaceTests`.

## Review feedback

Three threads, all addressed in `0fe2803a3`:

- **The AI Model Management work is now a library family, not a
sample.** `src/Opc.Ua.AI` (model), `.Inference` (`IInferenceBackend` and
backends), `.Server` (node manager) and `.Client` (discovery, reads,
calls, artefact transfer), in the same shape as the Robotics and Vision
families; the samples become `samples/AI/ModelManagementServer` and
`ModelManagementClient`. The client library needed real work rather than
relocation: its browsing surface was `private` inside the sample's
scenario runner, so moving the file alone would have produced a library
nobody could call.
- **No cloud-vendor SDK is referenced anywhere.** Inference goes through
`Microsoft.Extensions.AI` — an `IChatClient` is implemented by hosted
services and on-device runtimes alike, which is exactly the property
clause 8.1 asserts. `Azure.Identity` is gone: workload identity is not
an Azure feature, every platform projects a token into a file and each
SDK reads that file behind its own API, so the resolver reads it
directly. The comment claiming `Microsoft.Extensions.AI` would force a
`System.Text.Json` bump was stale — it pins 10.0.10, which this
repository already centralises on.
- **`BinPickingCell` and `BinPickingClient` moved into
`samples/Robotics/`**, which is where they belonged: the cell was
already linking the arm, its kinematics and both USD assets out of
`IntentEnabledRobot`.

## Upstream

Work that belonged elsewhere went elsewhere rather than being worked
around locally:

- **`openusd-dotnet`
[#13](https://github.com/marcschier/openusd-dotnet/pull/13)** — merged
and shipped in `0.8.0-alpha`. `SilkFrameCapture.Capture` rendered only
the first capture of a session and silently returned a blank frame for
every one after it. Also filed
[#14](https://github.com/marcschier/openusd-dotnet/issues/14) (no
camera-by-prim API) and
[#15](https://github.com/marcschier/openusd-dotnet/issues/15) (skipped
tests reported as passed — which fooled me for several runs). Both are
fixed; this branch takes `0.8.0-alpha` and deletes two workarounds,
including 143 lines of hand-rolled projection maths.
- **`opcua-drafts`
[#66](https://github.com/marcschier/opcua-drafts/issues/66)–[#69](https://github.com/marcschier/opcua-drafts/issues/69)**
— a close read of the spec produced 22 candidate ambiguities; 12 were
discarded as misreadings with clause citations and the remaining 10
filed. One is concrete: five members exist in the NodeId CSV that no
clause documents.
- **`opcua-drafts`
[#70](https://github.com/marcschier/opcua-drafts/issues/70)** — §9.5
could not express an empty observation or a false-positive retraction.
**Adopted**, with the explicit-flag resolution argued for:
`SubmitDetections` gained `SceneIsEmpty`, `SubmitCorrection` gained
`RetractAll`, and the corrected-array rule relaxed from *exactly one* to
*at most one*.
- **`opcua-drafts`
[#71](https://github.com/marcschier/opcua-drafts/issues/71)** — the
Vision NodeSet browse-named all 13 `InputArguments` / `OutputArguments`
Properties in the Vision namespace rather than the base namespace, so a
stack could not find them and every Method in the specification was
uncallable. **Fixed**; this branch now tracks the corrected artefact.

## The defect underneath it all

The end-to-end suite was removed earlier in this branch because nine of
its
fourteen tests failed on one symptom: a client could not open a
pipeline's
`Feedback` object or enumerate its `Results`, even though browsing the
same
parent listed both. Restoring it meant explaining that, and the
explanation
was not in Vision.

`RelativePathElement` initialised **`IsInverse` to `true`**. A caller
that
sets a `ReferenceTypeId` and a `TargetName` — which reads as *"the child
reached by this Reference"* — was therefore asking the Server for the
**inverse** Reference, and got `Bad_NoMatch` with nothing in the request
to
suggest why.

`ObjectTypeClient.ResolveChildNodeIdAsync` is such a caller, and it is
what
**every source-generated Optional-child accessor in the stack** is built
on
— the accessor whose own documentation cites
`AlarmConditionTypeClient.GetShelvingStateAsync`
as an example. Vision is merely where it surfaced, because Vision puts
two
Optional children on the path an off-Server agent must take. The sibling
helper in `StateMachineTypeClientExtensions` already set `IsInverse =
false`
by hand, which is the shape of a trap rather than a default.

The default is now forward, `ResolveChildNodeIdAsync` says so
explicitly,
and the existing test that had recorded `true` as *expected* now pins
`false` with the reasoning. Of the forty `RelativePathElement`
construction
sites in the tree, that accessor was **the only one relying on the
default at
all** — every deliberate caller already set it.

Two further defects were found underneath it, both real and both fixed:

- The generated `CreateOrReplace` helpers construct a child state object
directly and leave **`TypeDefinitionId`** unset as well as
`ReferenceTypeId`.
A child referenced by nothing cannot be browsed; one with no type
definition
is a malformed Object that a client filtering by type silently skips —
which
  is exactly what `EnumerateResultsAsync` does. Normalisation moved to
`VisionNodeManager`, so it also covers the case the builder cannot see:
a
result published **at runtime** by an inference provider, long after the
address space was built. That path produced results a client could list
but
  not read.
- `Opc.Ua.AI` shipped without an `AssemblyInfo`, so the solution built
with
  six `CA1014` warnings.

I had initially "fixed" this in the Vision client with Browse-based
fallbacks,
on the strength of a probe that appeared to show
`TranslateBrowsePathsToNodeIds`
failing even for `Server → ServerStatus`. That probe was wrong: it used
an
unqualified `ReferenceTypeIds`, which inside a `Opc.Ua.Vision.*`
namespace
binds to *Vision's* `ReferenceTypeIds` and yields a nonsense NodeId.
Chasing
that to the end is what turned up the real cause. **The fallbacks are
gone** —
they would have hidden a stack-wide bug behind a Vision-shaped
workaround, and
one of them matched on browse name while ignoring the namespace index.

`tests/Opc.Ua.Vision.Intent.Tests` is restored and back in `UA.slnx`,
passing
**14/14** on its own merit rather than through a client-side workaround.
A
registration test now pins the pipeline's `Feedback` and `Results`
children,
which nothing covered before.

## Running it, and what that found

The demo's premise is that a language model **looks at the bin and
reasons
about what it sees**. Running it end to end showed it could not, for
reasons
no test covered, because every one of them lived between components.

**The sample did not compile.** Two `CS8604` nullable errors with
`TreatWarningsAsErrors`, so neither the cell server nor the demo could
be
started at all. Worth recording that my first explanation was wrong: CI
*does*
build this project - the Linux leg's `net10.0` pass compiles it,
log-confirmed -
so this is not a coverage gap in the workflow, and no workflow change
was made.

**`Pick` and `Place` never moved the arm.** They were a delay plus a
gripper
action, so the operations reported `Succeeded` while nothing travelled.
They now
solve IK once and interpolate in joint space. **And the parts never
moved**: the
arm swung but the bin stayed full, because nothing tied the held object
to the
world state. The connector now creates 11 monitored items where it
created 6,
and a scripted run delivers `SeqNo=151` across 10 messages where it
delivered
`SeqNo=3` across 1.

**The frame was smuggled through a string field.** The media provider
put a
base64 *data URI* of the PNG into `VisionImageReferenceDataType.Uri` - a
field
meant to be a *reference*, while the bytes were already returned in the
inline
`ByteString`. Every response therefore shipped the image twice, and a
1,311,400-byte PNG became a 1,748,536-character string against a
`MaxStringLength` of 65,535: **26.7x over**. That is why raising
`MaxByteStringLength`, `MaxArrayLength` and `MaxMessageSize` never
helped - none
of them govern a `String`. Separately the MCP tool assigned raw bytes
where
`ImageContentBlock` requires base64, so the wire carried
`"data":"�PNG..."` -
every non-UTF-8 byte replaced by U+FFFD, destroying the image and
inflating the
response to 6.8 MB.

**The camera was aimed at nothing.** The arm's home pose, the flange
scan pose
the Vision model declared and the joint angles in the USD stage were
three
independent claims about where the camera was, and they disagreed - the
declared
flange orientation pointed the view 86 degrees away from the projection
camera.
Solving them as one thing exposed two further constraints that are easy
to miss:
the camera has to sit off the tool axis or it photographs its own
gripper, and
the IK branch has to be elbow-back or a link parks under the camera and
fills the
frame with the arm's own upper arm. A third was a regression this branch
introduced and `Opc.Ua.Robotics.Tests` caught - aiming a straight-down
camera
from a point on the base's own X-Z plane puts the wrist on the J4/J6
singularity, so every motion away from home fails to solve. A 15-degree
camera
roll, free because the camera still looks straight down, gets 25 degrees
clear,
which is the margin the poses before this branch had.

**The frame and the detections were different images.** The sensor
declared
2448x2048, the clip endpoint 1280x1024, and the renderer produced
640x512 - not
even the same aspect ratio. The ground-truth detector projects through
the
declared intrinsics, so its boxes lived in 2448x2048 space while an
agent was
handed a 640x512 picture: *"pick the red cube you can see"* arrived with
coordinates that pointed off the image. Everything now agrees at
612x512, an
exact 4x4 bin of the native sensor with the intrinsics scaled to match;
the
native size stays in the model and serial number, where it describes the
hardware rather than the image.

**`LatestClip` was created and never written**, so it reported
`Bad_NoDataAvailable` for the life of the Server and a consumer
following the
model - read the published frame, call the method only if there is none
- never
got a frame. The dispatcher now publishes a clip it has just encoded,
for every
Vision server rather than this sample alone.

One genuine API gap turned up on the way: `OpcUaServerOptions` exposes
`MaxByteStringLength`, `MaxArrayLength` and `MaxMessageSize` and **no
`MaxStringLength`**, so a Server that legitimately needs a long string
could not
raise the limit through the hosting API at all. Added, with tests. It is
not the
fix for anything above - that was a design bug - but the missing knob
was real.

## Not finished

- **Two projects sit below the repository's 80% line coverage.**
`Opc.Ua.Vision.OpenUsd` is at 71.1% — what is left only executes with a
real OpenUSD stage and plugin tree, which is not on every build agent.
`Opc.Ua.AI.Inference` is now at **86.7%**, up from 12.9%: the code this
branch *wrote* is covered by 25 tests, and `RestChatCompletionsBackend`
— previously the whole of the shortfall — is covered by 18 more against
a stubbed `HttpMessageHandler`, exercising success, refusal, throttling,
retry-after, timeout and cancellation without a network. Everything else
clears the bar — `Opc.Ua.Vision.Server` 92.1%, `Opc.Ua.AI` 91.4%,
`.Vision.Client` 88.1%, `Opc.Ua.Vision` 85.7%, `Opc.Ua.AI.Server` 80.1%,
all measured with coverlet. The CI coverage gate reports itself as
advisory and non-blocking.
- **`SamplesCollected` is not counted here, and `docs/Vision.md` now
says so.** Section 9.4 requires a Server to count a negative example
(`SceneIsEmpty` / `RetractAll` carrying a `GroundTruthLabel`) exactly as
it counts one carrying geometry. `VisionNodeManager` does not, and
structurally cannot: `SamplesCollected` is a property of
`LearningJobType`, which the *AI Model Management* companion defines,
and Vision reaches the job through a `NodeId` value rather than a
Reference **precisely so this model takes no dependency on the model
that defines it**. What the Server does guarantee is that the negative
example survives the hop intact — both flags are carried verbatim to
`IVisionFeedbackSink` — so a host that binds a learning job has
everything it needs to satisfy the clause on the counter it owns. Stated
in the limitations rather than left implied.

## Related Issues

Was stacked on #4195, now merged. No tracking issue yet for the Vision
implementation itself — happy to open one if you would like the design
recorded as an ADR before this goes further.

## Checklist

- [x] I have signed the
[CLA](https://opcfoundation.org/license/cla/ContributorLicenseAgreementv1.0.pdf)
and read the
[CONTRIBUTING](https://github.com/OPCFoundation/UA-.NETStandard/blob/master/CONTRIBUTING.md)
doc.
- [x] I have added tests that prove my fix is effective or that my
feature works and increased code coverage. — *Types 8562, Server 4072,
Client 2123, InformationModel 1063, Robotics 540, Tools 466, Vision 442,
AI 74 and the restored Vision+Intent end-to-end suite 14/14, all green
on net10.0. Only `.OpenUsd` (71.1%) is below the 80% bar — see Not
finished.*
- [x] I have added all necessary documentation.
- [x] I have verified that my changes do not introduce (new) build or
analyzer warnings. — *`dotnet build UA.slnx -c Release`: 0 errors, 0
warnings.*
- [x] I ran **all** tests locally using the **UA.slnx** solution against
at least .net **framework** and .net **10**, and all passed. — *net48:
Types 8555, Client 2126, Vision 385 green. Two net48 Server tests fail
(`CreateUserManagementSeamBindsTheModelToTheServerAsync`, and
`DurableDataValueQueueVerifyReferenceBatchingAsync` only under parallel
load); both were confirmed **pre-existing** by re-running them with the
`IsInverse` change reverted, which fails identically.*
- [ ] I fixed **all** failing and flaky tests in the CI pipelines and
**all** CodeQL warnings. — *The net48 build legs failed because the
restored end-to-end project used `ValueTask.FromResult` /
`string.Create`, which do not exist on .NET Framework; fixed in
`fb57522da` and verified building on every TFM.
`DisposeDrainsHeldConnectionCallbackBeforeListenerDisposal` failed once
on the Ubuntu Client leg — a 13 ms timing-sensitive reverse-connect
disposal test that passes locally 2123/2123 and touches no browse
paths.*
- [ ] I have addressed **all** PR feedback received.
## Typed Vision-guided Robotics MCP workflows

The branch now also makes the demo workflow first-class in the Full MCP
profile:

- replaces stringified Robotics intent and mission inputs with typed
request schemas and exact name-or-NodeId selectors;
- adds bounded operation/mission paging, stable step-to-operation
identity, retained mission discovery, and `robotics_wait_mission`;
- makes `vision_run_inference` return bounded typed detection,
inspection, or segmentation summaries in one call;
- adds same-session `robotics_vision_pick` to select a detection and
submit Pick or Pick/Place work without implicitly taking authority,
retrying, cancelling, or waiting; and
- starts Publish workers for classic subscriptions so an independently
launched OpenUSD viewer receives live robot and part updates.

The migration guide documents the intentionally breaking MCP
request-schema changes.

---------

Co-authored-by: Copilot <223556219+Copilot@users.noreply.github.com>
Copilot-Session: 1dab1302-19c5-4a9b-a50c-d97d389713aa
Copilot-Session: a248a589-9a20-4372-868e-5d347e57001b
Copilot-Session: 99d1ab42-f83a-41ab-bf3e-85bf81fadace
Copilot-Session: bcbc8ac9-5abd-42a8-8bac-e10533790e2e
2026-08-29 19:34:15 +02:00
Marc Schier 466c5cb982 Robot intent follow-ups: multi-controller executors, spec fixes, and an MCP tool library (#4195)
Follow-ups to #4165, plus the work that followed from re-checking this
branch against the specification. Everything started as a defect found
by review or by probing the running code; the specification is unchanged
except where noted.

The TLS certificate lifetime fix (#4196) and the OpenUSD work (#4198)
were both merged into this branch. #4196 has since landed on master, so
it no longer appears in this diff. #4198 was closed in favour of this PR
and its content is here.

The MCP trim/AOT work (#4228), the `DataGenerator` null `NodeId` fix
(#4227) and the NodeSet external-parent import fix (#4229) have since
been merged in as well. All three are closed in favour of this PR and
their content is here, described under *Making the MCP libraries trim
and AOT clean*, *A generator that returned the value you opted out of*
and *A NodeSet parent that lived outside the import batch* below.

## A two-arm cell could not be built

`IntentExecution` carried no controller identity, and there was
effectively one `IIntentExecutor` per server. An executor handed an
execution therefore could not tell **which arm** it was for, so a cell
with two `IntentControllerType` instances — an ordinary configuration —
was not expressible through the builder or DI.

Both halves are addressed:

- `IntentExecution` now carries `ControllerId` (`NodeId`, the OPC UA
identity) and `ControllerName`, so one shared executor can discriminate;
- DI gained per-controller registration —
`AddRobotIntentExecutor<TExecutor>(controllerBrowseName)` and an
instance overload — so two genuinely different executors can coexist.

Resolution order is `WithExecutor` → per-controller DI registration →
the single DI executor → a build-time throw. There is still **no silent
fallback** to a rejecting executor; that was a Critical defect fixed in
#4165 and it stays fixed. `IIntentExecutor` is unchanged, so this is
purely additive.

## Declarations that were quietly untrue

- **`Accepts<T>` silently discarded a redeclaration.** Declaring an
intent type twice — say to narrow `cancelSupported` on the second call —
kept the first, wider declaration and said nothing. That is the same
class of defect as the capability-honesty problems #4165 fixed
(`PauseSupported` declaring a pause the host could not perform;
`Aborting` degrading silently to `Buffered`). Identical redeclarations
remain idempotent; conflicting ones now throw `BadInvalidArgument`.
- **`RI-Interop-40010` assumed Annex B item 3 rather than checking it.**
It now requires exact set equality between the OPC 40010
`TaskProgramName` values and the Robot Intent `ProgramType.ProgramId`
values. Both sides are readable from the address space without
commanding the robot, which is what makes the requirement structural
under §12.1.

## Two things the specification requires that this did not do

Re-checking the implementation against the merged draft revision turned
up two genuine violations. Both are fixed, and the NodeSet is untouched
by either.

- **Every graphed mission reported `Failed` on success.**
`MissionRules.SelectTransition` returned `null` for two different
situations — a graph *terminus*, which is the normal success path, and a
branch point whose conditions all evaluated false — and the caller
collapsed both into `Failed`/`NoTransition`. A three-way result
(`Terminus` / `Selected` / `NoConditionMatched`) separates them, so a
mission that runs to its end now completes. The failure reason surfaces
through the inherited Part 10 result container rather than a new member.
- **Facet URIs were never published.** An upstream `may` became a
`shall` in the revision this branch adopts.
`RobotIntentConformanceUris.Facets` held 31 URIs with **zero**
production references — the set existed but nothing emitted it. The
published set is now derived from `RobotIntentFacetCalculator`, the same
authority that already computed `SupportedFacets`, rather than from a
second hand-maintained list that could drift; a reflection test pins the
two together.

## An easy client mistake

`RequestAuthorityAsync` returns a lease the caller must remember to
inspect. Forgetting makes every later submission fail with
`ControlNotOwned` for reasons that are invisible at the call site.
`RequireAuthorityAsync` throws instead, and names the current owner.
`RequestAuthorityAsync` is untouched — inspecting and branching is
legitimate.

## Letting an agent drive the robot

New `tools/Opc.Ua.Mcp.Robotics` gives a language model the intent API as
MCP tools: 36 across discovery, monitoring, direct control and missions,
behind a `Robotics` tool profile, composable into any MCP host exactly
as the existing OPC UA tool packages are. The `IntentViewerClient`
sample hosts them behind `--mcp` (stdio by default, HTTP when `--view`,
since MCP stdio and the in-process viewer would otherwise share stdout),
and the sample gained a pallet scene so an agent can pick and stack
parts and watch the result in the OpenUSD viewer. All the scene logic is
server-side — no viewer or connector changes.

Four gaps in the client API had to be filled first, since the tools are
a thin layer over it and could not have been written honestly without
them: `ReadStateAsync`, `ListOperationsAsync`/`ListMissionsAsync`,
controller-level
`CancelIntent`/`CancelAll`/`Pause`/`Resume`/`Retry`/`ReleaseControl`,
and `WaitForCompletionAsync`.

The tools refuse rather than paper over: a refusal from the server is
returned with its `IntentFailureEnum` and never retried, and command
authority is never acquired as a side effect of a tool call.

**One defect this surfaced:** `--profile robotics` shipped 36 tools that
could not do anything. Every robotics tool resolves a named OPC UA
session and only the connection tools can open one, so with no `Connect`
in the catalogue the whole profile failed. A test had pinned the defect
in place, asserting the profile did *not* contain `Connect` on the line
below the `diagnostics` assertion requiring it. Each package now
declares its own requirement in its registration extension rather than
the host special-casing it, so an application embedding
`Opc.Ua.Mcp.Robotics` directly gets a usable catalogue without
reproducing the host's pairing. `Full` still takes the connection tools
from the core package, so they are never registered twice. The
replacement test states the invariant — a profile exposing
session-scoped tools must expose the tools that open a session — rather
than the instance.

## Making the MCP libraries trim and AOT clean

*Merged from #4228.*

`Opc.Ua.Mcp.Core` is now `IsAotCompatible` on `net10.0`, and the
reflection the analysers then reported is gone. Turning the analysers on
is the point: until now they were not running on these libraries at all
— including on the tool library this branch adds.

- **`OpcUaJsonHelper.Serialize`** went through `JsonSerializer` (IL2026
/ IL3050). The conversion helpers in that class already reduce every OPC
UA value to a closed set — `null`, the primitive scalars, `string`,
`Dictionary<string, object?>` and lists thereof — so the JSON is now
written directly with a `Utf8JsonWriter`.

Output is unchanged, and that is asserted rather than assumed:
`OpcUaJsonHelperTests.SerializeMatchesTheReflectionBasedSerializer`
compares the new writer byte for byte against `JsonSerializer` for every
shape the helpers emit, including all numeric widths, the
custom-formatted scalars, nested sequences and strings that force the
encoder to escape.

One deliberate contract change: arbitrary object graphs are no longer
accepted. Serializing them needs reflection, so `Serialize` now throws
`NotSupportedException` naming the type instead of silently stringifying
it. No call site in the repository passes anything outside the closed
set.

- **`McpSchemaFilters`** used `JsonSerializer.SerializeToElement` on a
`JsonObject`; it now parses the node's own text, which needs no
reflection.

`Opc.Ua.Mcp.Diagnostics` is deliberately **not** marked. It depends on
SharpPcap and on the reflective service-call dissection in
`Opc.Ua.Core.Diagnostics`, neither of which is trim safe — which is why
that package does not opt in either. Two improvements are kept
regardless: `PacketDecodeTools` serializes `DecodedServiceCall` through
a source-generated `JsonSerializerContext`, and
`PacketCaptureTools.ListInterfaces` now carries the
`RequiresUnreferencedCode` / `RequiresDynamicCode` annotations that
`NetworkInterfaceEnumerator.ListLocalInterfaces` already declares, so
the constraint is visible to callers instead of implicit. Nothing is
suppressed.

Marking an assembly `IsAotCompatible` only proves its own IL is clean;
it says nothing about whether the library still functions once
reflection is gone. So `Opc.Ua.Aot.Tests` references `Opc.Ua.Mcp.Core`
and exercises it with JSON reflection disabled, stating what is and is
not true today:

- tool **results** serialize without reflection — this would fail
outright if the `Utf8JsonWriter` change regressed;
- tool **registration** still requires reflection, because the MCP SDK
builds each tool's input schema by asking `JsonSchemaExporter` for a
`JsonTypeInfo` of every parameter type. Without a source-generated
context covering the tool signatures — and with the injected
`OpcUaSessionManager` being described rather than treated as a service —
that throws `NotSupportedException`.

The second test asserts the throw. It documents the remaining gap and
turns red the moment someone closes it, rather than leaving it to be
found in a published binary. The package README says the same thing in
prose.

**Two pre-existing issues this surfaced, both outside this PR:** pulling
`Opc.Ua.Mcp.Diagnostics` into an AOT publish reports `IL2046` / `IL3051`
on `NicCaptureSource.StartAsync`, which is annotated
`RequiresUnreferencedCode` / `RequiresDynamicCode` while the
`ICaptureSource.StartAsync` it implements is not, and `IL2075` on
`ServiceCallReassembler.GetCollectionCount` / `GetPropertyString`, which
call `Type.GetProperty` on the result of `GetType()`. Happy to file
these separately if useful.

## A generator that returned the value you opted out of

*Merged from #4227. Fixes #4226.*

`GetRandomNodeId(useBoundaryValues: false)` could still return
`NodeId.Null` — one of the boundary values the same method offers when
boundary values *are* requested. A caller that opted out should not
receive one, and `GetRandomExpandedNodeId` builds on it and inherited
the same behaviour.

The `IdType.Opaque` branch is the practical path:
`GetRandomByteString()` draws its length with
`NextInt32(MaxStringLength)`, which is inclusive of zero, and a
zero-length opaque identifier in namespace 0 satisfies `NodeId.IsNull`.
With three namespaces and `MaxStringLength` at 10 that is roughly **one
call in 130**. A numeric identifier of `0` in namespace 0 is null too,
at around one in four billion.

The draw is now repeated while the result is null and boundary values
were not requested. Guarding the result rather than the individual
branches covers every identifier type, including the numeric case,
rather than only the one that happens to be reachable today. The
`useBoundaryValues: true` path is untouched, so boundary values remain
available when they are asked for.

Four tests in `tests/Opc.Ua.Core.Tests/Types/DataGeneratorTests.cs` loop
20,000 draws, because at one call in 130 a single draw proves nothing.
Against the **unmodified** generator they fail on draw 93 and draw 1346.
Two of the four exist to keep the fix honest rather than to test the
bug: `GetRandomNodeIdStillProducesEveryIdentifierType` catches a "fix"
that simply stopped emitting opaque identifiers, which would satisfy the
null assertions while silently narrowing the generator, and
`GetRandomNodeIdWithBoundaryValuesStillYieldsThem` confirms the leak was
closed rather than the feature removed.

**How it was found:** an intermittent downstream test failure. A test
server initialising a static `NodeId`-valued variable via
`TestDataSystem.ReadValue` occasionally stored `NodeId.Null`; the
encoder correctly writes that as JSON `null`, and a consumer asserting a
value was present failed about one run in five — never reproducibly in
isolation. It only surfaced under load because `UnsecureRandom.Shared`
is a fixed-seed, process-global generator shared between `DataGenerator`
and OPC UA transport jitter, so the number of draws preceding
address-space initialisation depends on what else is running in the
process.

## A NodeSet parent that lived outside the import batch

*Merged from #4229.*

`UANodeSetHelpers.LinkParentChildRelationships` builds its lookup table
from **only the nodes in the current import batch**, links a child when
the parent is found — and then cleared `instance.Handle`
**unconditionally**, which is exactly where `Import` had stashed the
authored `ParentNodeId`. A node whose parent lives in another NodeSet,
or is owned by another NodeManager, therefore lost that parent
**silently** at import, and nothing downstream could recover it.
`RuntimeNodeSetNodeManager.CreateAddressSpaceAsync` already has a step
that wires references to external node managers; the parent link never
reached it.

Such a parent is now recorded rather than discarded, and exposed through
`UANodeSet.TryGetUnresolvedParentNodeId`. A parent that resolved
normally inside the batch is **not** recorded, so a caller does not
re-wire references that already exist. The record lives in a
`ConditionalWeakTable`, so it does not keep an imported node alive and
does not widen `NodeState` — whose `Handle` is a general-purpose slot a
caller may legitimately use for its own purposes, and so is not a safe
place to leave the value.

`RuntimeNodeSetNodeManager` consumes it to report the one case that
cannot be repaired automatically. In NodeSet2 the `ParentNodeId`
attribute is a *hint*; the authoritative edge is the entry under
`<References>`, which the reverse-reference pass already turns into an
external reference. A node that names an out-of-manager parent but
carries **no such Reference** materializes with no path from that
parent, and no ReferenceType can be inferred to synthesise one — so it
is reported as an authoring defect rather than guessed at or silently
accepted.

This is deliberately **not** a fix for a specific address-space symptom.
It removes a silent loss of authored information and gives callers the
means to act on it. Whether any particular orphaned-node report is
caused by this path, or by namespace-index translation elsewhere, still
needs separate diagnosis.

**Changed while merging.** As authored in #4229 the accessor was
`GetUnresolvedParentNodeId`, returning `NodeId?`. `NodeId` is a readonly
struct implementing `INullable`, so that was a `System.Nullable<NodeId>`
wrapped around a type that already carries its own null representation —
which this repository excludes in favour of an `IsNull` check, and it
asks for `TryGet` over casting on struct types. The tests
correspondingly asserted `Is.Null` against a struct, which the testing
rules also exclude. It is now `bool
TryGetUnresolvedParentNodeId(NodeState, out NodeId)`, yielding
`NodeId.Null` when there is no unresolved parent. The API is unshipped —
it arrives with this branch — so nothing depended on the previous shape.
Both tests were re-verified by mutation after the rewrite: disabling the
record in `LinkParentChildRelationships` still fails
`ImportKeepsAParentThatIsNotInTheSameBatch`.

## Dependencies

- **OpenUSD to `0.7.0-alpha`.** All 11 issues we filed upstream are
fixed, so the workarounds they justified are gone and the parts of the
pump and generator samples that were blocked on them are implemented.
- **ModelContextProtocol to `2.1.0`** across all five MCP tool libraries
and the executable. No code changes were needed — the surface we use is
unchanged in 2.x — but central package management required a cascade of
pins, each commented where it sits. Both transports were verified
against a running server rather than assumed. MCP 2.x is stateless (no
`initialize`, no `Mcp-Session-Id`); an OPC UA session is application
state addressed by a caller-supplied name, which fits that model but
does assume process affinity, and that assumption is now written down
rather than implied.

## Infrastructure

The `code coverage` gate was measuring nothing on this branch and
reporting success. It is fixed and now enforced, which immediately
exposed real gaps — most usefully `RoboticsIntentJson`, which parses
agent-supplied JSON (untrusted input from a language model) and had no
tests at all. It is now at full line coverage in CI. Patch coverage is
**90.20%** against a 75% floor.

The `netstandard2.1` build leg was also failing. The MCP projects build
as empty shells under a legacy `CustomTestTarget`, and the viewer sample
referenced them on the target framework alone, so it tried to resolve a
net10.0 shell from net8.0. The sample now derives MCP support from
whether those projects are actually being built.

## From review

A review pass over the branch found two real defects, both fixed.
`RoboticsIntentJson` parses JSON written by a language model, so every
malformed shape it can be handed is reachable input; it indexed pose
arrays without checking their length and enumerated properties without
checking their kind, so a short or wrongly-typed array escaped as
`IndexOutOfRangeException` or `InvalidOperationException` rather than
the argument error the tool descriptions promise the agent. Separately,
`IntentOperationHandle` treated a zero `QueuePosition` as "not observed"
and discarded it, so a handle kept reporting the last queued position
after the server had said the operation left the queue.

The pose validation immediately caught a latent test defect: the pallet
scenario interpolated doubles into JSON with the current culture, so
under a comma-decimal culture `[0.12, 0.16, 0.28]` became a six-element
array. It passed only because that submission is expected to be refused
for want of authority, so the wrong coordinates were never used.

A third review finding — that a default-constructed
`RobotIntentControllerState` hands out a null `NodeId` — was checked and
rejected: `NodeId`, `QualifiedName` and `LocalizedText` are readonly
structs here, so `default` is the null value and `IsNull` is `true`. The
tests asserting that invariant are kept.

A second review pass over the merged branch found two more, both fixed
and both about an error surfacing as the wrong kind of failure rather
than about a wrong result:

- **Malformed agent JSON did not arrive as an argument error.**
`RoboticsIntentJson` turns every *validation* failure into an
`ArgumentException` — a wrong root kind, a missing property, a short
pose array — but three `JsonDocument.Parse` calls and the NodeId parse
were unguarded. A syntax error escaped as `JsonException` and an
unparseable NodeId as `ServiceResultException`, which are the two shapes
a language model is most likely to produce. That is the same defect
class as the pose/kind checking above: a caller separating bad input
from a genuine fault had to know to catch three unrelated exception
types. Parsing now goes through one helper that reports a syntax error
as an `ArgumentException` naming the argument, keeping the
`JsonException` as the inner exception so the position is not lost, and
the NodeId goes through `NodeId.TryParse` rather than `Parse`,
collapsing its two failure modes into one.
`MalformedIntentJsonIsRejected` had asserted
`InstanceOf<JsonException>`, pinning the behaviour rather than the
intended contract; it now asserts `ArgumentException` like every
neighbouring test, and three tests cover the newly guarded paths.
- **`ConditionalWeakTable.Add` throws on a duplicate key.** Not
reachable today, but `TryGetUnresolvedParentNodeId` documents `Handle`
as a general-purpose slot a caller may use for its own purposes — and a
caller doing exactly that before re-importing into the same collection
would take a hard throw from inside the import pipeline. Removing first
makes the most recent import win. `AddOrUpdate` would say this more
directly but does not exist on `netstandard2.0`.

## Deliberately not fixed here

`FastenIntentDataType.Joint` is refused when the Server exposes no OPC
40450/40451 model, and a client cannot discover that before calling.
That is **not fixable in this repository**: §5.4.2 makes `Joint` the
defining mechanism while §11.3 says the parameters otherwise stand
alone, and `IntentCapabilityDataType` declares capabilities at
intent-type granularity with no member-level mechanism anywhere in the
model. It is a specification gap, raised as S4 on
[marcschier/opcua-drafts#60](https://github.com/marcschier/opcua-drafts/pull/60)
rather than worked around with a bespoke mechanism the spec does not
define.

## Validation

`dotnet build UA.slnx -c Release` on the merged branch — **0 errors, 0
warnings**, with the AOT analysers now running over `Opc.Ua.Mcp.Core`.

| Suite (net10.0) | Tests |
|---|---|
| `Opc.Ua.Core.Tests` | 4247 (86 skipped) |
| `Opc.Ua.Robotics.Tests` | 540 |
| `Opc.Ua.OpenUsd.Tests` | 909 |
| `Opc.Ua.Tools.Tests` | 419 |
| `Opc.Ua.Server.Tests` — `RuntimeNodeSet` | 94 |
| `Opc.Ua.Robotics.Intent.Tests` | 22 |
| `Opc.Ua.Aot.Tests` — `McpAotTests` | 3 |

0 failures. `Opc.Ua.Tools.Tests` rose from 409 to 419 with the
serializer-equivalence tests from #4228 and the malformed-JSON tests
from the second review pass, and `Opc.Ua.Core.Tests` covers the
`DataGenerator` tests from #4227 and the import tests from #4229.
`UANodeSetHelpers` also passes on **net48** (5/5). The MCP
agent-usability grader scores Core 100 / Full 100.

---------

Co-authored-by: Copilot <223556219+Copilot@users.noreply.github.com>
Co-authored-by: Copilot Autofix powered by AI <175728472+Copilot@users.noreply.github.com>
Copilot-Session: a248a589-9a20-4372-868e-5d347e57001b
Copilot-Session: 9e6a5abf-3299-4cd1-9855-010fedbf0ad8
Copilot-Session: a0718e8a-a158-45c5-929d-e1d6c0982431
2026-08-11 13:03:36 +02:00