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using System;
using System.Threading;
using System.Threading.Tasks;
using NUnit.Framework;
using Opc.Ua.Client;
using Opc.Ua.Client.TestFramework;
using Opc.Ua.Machinery;
using Opc.Ua.MachineTool.Server;
using Opc.Ua.Tests;
namespace Opc.Ua.MachineTool.Tests
{
///
/// Exercises coherent retained production through the actual public builder, provider and runtime over opc.tcp.
///
[TestFixture]
[Category("MachineTool")]
[Category("Integration")]
[NonParallelizable]
public sealed class MachineToolProductionRuntimeTests
{
///
/// Either module's validation or factory failure leaves both halves unchanged; callbacks see a coherent commit.
///
[Test]
public async Task MonitoringAndProductionAreValidatedBeforeEitherIsPublishedAsync()
{
await using var fixture = new MachineToolRuntimeFixture();
await fixture.StartAsync().ConfigureAwait(false);
MachineToolSnapshot initial = MachineToolProductionTests.Example();
var channel = new MachineToolChannel
{
Name = "Channel",
FeedOverride = 80,
Sample = initial.Operation.Sample,
State = ChannelState.Active,
Mode = ChannelMode.Automatic
};
initial = initial with
{
Operation = initial.Operation with { Mode = MachineOperationMode.Automatic },
Channels = [channel],
Software = [new MachineToolSoftware("Controller", "1")]
};
var provider = new InMemoryMachineToolProvider(initial);
await using MachineToolRuntime runtime = await fixture.Context.AddMachineTool("Coherent")
.WithProvider(provider)
.WithFeatures(MachineToolFeatures.Channels | MachineToolFeatures.SoftwareIdentification)
.WithProduction(new MachineToolProductionOptions
{
Features = MachineToolFeatures.Production | MachineToolFeatures.DynamicProductionPlan |
MachineToolFeatures.ProductionParts | MachineToolFeatures.ProductionStatistics,
CreateJobAsync = (context, parent, name, _) =>
{
if (name.Name == "FactoryFailure")
{
throw new InvalidOperationException("Typed factory failed.");
}
return new ValueTask>(
new MachineToolProductionNode(
context.CreateInstanceOfProductionJobType(parent, name)));
}
})
.WithIdentification(identity =>
{
identity.Manufacturer = new LocalizedText("Coherence test");
identity.SerialNumber = "Coherent-1";
identity.ProductInstanceUri = "urn:production-tests:coherent";
}).BuildAsync().ConfigureAwait(false);
await using var client = new ClientFixture(NUnitTelemetryContext.Create());
await client.LoadClientConfigurationAsync(fixture.Root, "CoherenceClient").ConfigureAwait(false);
using ISession session = await client.ConnectAsync(fixture.Endpoint, SecurityPolicies.None)
.ConfigureAwait(false);
NodeId modeId = runtime.State.Monitoring!.MachineTool!.OperationMode!.NodeId;
var software = (SoftwareIdentificationState)runtime.State.Identification!.SoftwareIdentification!
.FindChild(fixture.Context.Context,
new QualifiedName("Controller", fixture.Context.InstanceNamespaceIndex))!;
var changes = initial with
{
Operation = initial.Operation with { Mode = MachineOperationMode.Service },
Software = [new MachineToolSoftware("Controller", "2")]
};
MachineToolProductionJob job = initial.Production.Jobs[0];
await provider.SetSnapshotAsync(changes with
{
Production = changes.Production with { Jobs = [job with { PartsGood = 2 }] }
}).ConfigureAwait(false);
await Assert.ThrowsAsync(async () => await runtime.RefreshAsync().ConfigureAwait(false));
await AssertUnchangedAsync().ConfigureAwait(false);
MachineToolProgram running = job.Programs[0] with
{
Phase = MachineToolProductionPhase.Running,
TransitionSequence = 1
};
job = job with
{
Phase = MachineToolProductionPhase.Running,
TransitionSequence = 1,
Programs = [running]
};
changes = changes with
{
ActiveProgram = running,
Production = changes.Production with { Jobs = [job] }
};
await provider.SetSnapshotAsync(changes with
{
Channels = [channel with { FeedOverride = 250 }]
}).ConfigureAwait(false);
await Assert.ThrowsAsync(async () => await runtime.RefreshAsync().ConfigureAwait(false));
await AssertUnchangedAsync().ConfigureAwait(false);
await provider.SetSnapshotAsync(changes with
{
Production = changes.Production with
{
Jobs =
[
job,
new MachineToolProductionJob
{
Identifier = "FactoryFailure", Programs = [new MachineToolProgram { Name = "Other" }]
}
]
}
}).ConfigureAwait(false);
await Assert.ThrowsAsync(async () =>
await runtime.RefreshAsync().ConfigureAwait(false));
await AssertUnchangedAsync().ConfigureAwait(false);
int reports = 0;
bool failOnce = true;
NodeStateReportEventAsyncHandler? forward = runtime.State.OnReportEventAsync;
runtime.State.OnReportEventAsync = async (context, source, e, ct) =>
{
if (e is ProductionJobTransitionEventState)
{
DataValue observed = await session.ReadValueAsync(modeId, ct).ConfigureAwait(false);
Assert.That(observed.WrappedValue.TryGetValue(out int mode), Is.True);
Assert.That(mode, Is.EqualTo((int)MachineOperationMode.Service));
await Assert.ThrowsAsync(async () =>
await runtime.RefreshAsync(ct).ConfigureAwait(false));
await Assert.ThrowsAsync(async () =>
await runtime.DisposeAsync().ConfigureAwait(false));
reports++;
if (failOnce)
{
failOnce = false;
throw new InvalidOperationException("Publication transport callback failed.");
}
}
if (forward != null)
{
await forward(context, source, e, ct).ConfigureAwait(false);
}
};
await provider.SetSnapshotAsync(changes).ConfigureAwait(false);
await Assert.ThrowsAsync(async () =>
await runtime.RefreshAsync().ConfigureAwait(false));
Assert.That(runtime.State.Monitoring.MachineTool.OperationMode.Value,
Is.EqualTo(MachineOperationMode.Service));
await runtime.RetryPublicationAsync().ConfigureAwait(false);
Assert.That(reports, Is.EqualTo(2), "The accepted event was retained and retried, not fabricated anew.");
DataValue revision = await session.ReadValueAsync(software.SoftwareRevision!.NodeId).ConfigureAwait(false);
Assert.That(revision.WrappedValue.TryGetValue(out string? text), Is.True);
Assert.That(text, Is.EqualTo("2"));
await session.CloseAsync(CancellationToken.None).ConfigureAwait(false);
async Task AssertUnchangedAsync()
{
DataValue modeValue = await session.ReadValueAsync(modeId).ConfigureAwait(false);
Assert.That(modeValue.WrappedValue.TryGetValue(out int mode), Is.True);
Assert.That(mode, Is.EqualTo((int)MachineOperationMode.Automatic));
DataValue softwareValue = await session.ReadValueAsync(software.SoftwareRevision!.NodeId)
.ConfigureAwait(false);
Assert.That(softwareValue.WrappedValue.TryGetValue(out string? current), Is.True);
Assert.That(current, Is.EqualTo("1"));
Assert.That(runtime.Production.Observation!.Revision, Is.Zero);
Assert.That(runtime.State.Production!.ActiveProgram!.State!.CurrentState!.Value.Text,
Is.EqualTo("Initializing"));
}
}
///
/// ActiveProgram mirrors the selected node's history even when programs have independent transition sequences.
///
[Test]
public async Task SelectingAnotherProgramCopiesItsHistoryWithoutInventingTransitionsAsync()
{
await using var fixture = new MachineToolRuntimeFixture();
await fixture.StartAsync().ConfigureAwait(false);
var sample = new MachineToolSampleInfo(
new DateTime(2026, 8, 9, 10, 11, 12, DateTimeKind.Utc), StatusCodes.Good);
var first = new MachineToolProgram
{
Name = "First",
JobIdentifier = "Job",
Phase = MachineToolProductionPhase.Ended,
TransitionSequence = 7,
Sample = sample
};
var second = new MachineToolProgram { Name = "Second", JobIdentifier = "Job", Sample = sample };
var job = new MachineToolProductionJob
{
Identifier = "Job",
Phase = MachineToolProductionPhase.Running,
RunsPlanned = 2,
RunsPlannedIsValid = true,
Programs = [first, second],
Sample = sample
};
var initial = new MachineToolSnapshot
{
ActiveProgram = first,
Production = new MachineToolProductionObservation { Jobs = [job] }
};
var provider = new InMemoryMachineToolProvider(initial);
await using MachineToolRuntime runtime = await fixture.Context.AddMachineTool("Selection")
.WithProvider(provider).WithFeatures(MachineToolFeatures.Production)
.WithIdentification(identity =>
{
identity.Manufacturer = new LocalizedText("Selection test");
identity.SerialNumber = "Selection-1";
identity.ProductInstanceUri = "urn:production-tests:selection";
}).BuildAsync().ConfigureAwait(false);
await using var client = new ClientFixture(NUnitTelemetryContext.Create());
await client.LoadClientConfigurationAsync(fixture.Root, "SelectionClient").ConfigureAwait(false);
using ISession session = await client.ConnectAsync(fixture.Endpoint, SecurityPolicies.None)
.ConfigureAwait(false);
ProductionActiveProgramState active = runtime.State.Production!.ActiveProgram!;
await provider.SetSnapshotAsync(initial with { ActiveProgram = second }).ConfigureAwait(false);
await runtime.RefreshAsync().ConfigureAwait(false);
DataValue index = await session.ReadValueAsync(active.NumberInList!.NodeId).ConfigureAwait(false);
Assert.That(index.WrappedValue.TryGetValue(out ushort number), Is.True);
Assert.That(number, Is.EqualTo(1));
Assert.That(active.State!.CurrentState!.Value.Text, Is.EqualTo("Initializing"));
Assert.That(active.State.LastTransition!.Id!.Value.IsNull, Is.True);
second = second with { Phase = MachineToolProductionPhase.Running, TransitionSequence = 1 };
var next = initial with
{
ActiveProgram = second,
Production = initial.Production with { Jobs = [job with { Programs = [first, second] }] }
};
await provider.SetSnapshotAsync(next).ConfigureAwait(false);
await runtime.RefreshAsync().ConfigureAwait(false);
Assert.That(active.State.LastTransition.Id.Value,
Is.EqualTo(NodeId.Create(91u, Namespaces.MachineTool, fixture.Context.Context.NamespaceUris)));
await provider.SetSnapshotAsync(next with { ActiveProgram = first }).ConfigureAwait(false);
await runtime.RefreshAsync().ConfigureAwait(false);
DataValue previous = await session.ReadValueAsync(active.State.LastTransition.Id.NodeId)
.ConfigureAwait(false);
Assert.That(previous.WrappedValue.TryGetValue(out NodeId last), Is.True);
Assert.That(last.IsNull, Is.True,
"Selecting First must not retain Second's InitializingToRunning transition.");
Assert.That(active.State.CurrentState.Number!.Value, Is.EqualTo(2));
await session.CloseAsync(CancellationToken.None).ConfigureAwait(false);
}
///
/// Cumulative job counters include earlier runs while the same part node resets for the next workpiece.
///
[Test]
public async Task CumulativeCountersSurviveASecondRunWithResetPartSlotsAsync()
{
await using var fixture = new MachineToolRuntimeFixture();
await fixture.StartAsync().ConfigureAwait(false);
MachineToolSnapshot initial = MachineToolProductionTests.Example();
MachineToolProgram program = initial.ActiveProgram with { Phase = MachineToolProductionPhase.Running };
MachineToolProductionJob job = initial.Production.Jobs[0] with
{
Phase = MachineToolProductionPhase.Running, Programs = [program]
};
MachineToolProductionPartSet set = job.PartSets[0];
MachineToolProductionPart part = set.Parts[0] with { Phase = MachineToolProductionPhase.Running };
initial = initial with
{
ActiveProgram = program,
Production = initial.Production with
{
Jobs = [job with { PartSets = [set with { Parts = [part] }] }]
}
};
var provider = new InMemoryMachineToolProvider(initial);
await using MachineToolRuntime runtime = await fixture.Context
.AddMachineTool("TwoRuns").WithProvider(provider)
.WithProduction(new MachineToolProductionOptions
{
Features = MachineToolFeatures.Production | MachineToolFeatures.ProductionParts |
MachineToolFeatures.ProductionStatistics
})
.WithIdentification(identity =>
{
identity.Manufacturer = new LocalizedText("Run counter test");
identity.SerialNumber = "TwoRuns";
identity.ProductInstanceUri = "urn:production-tests:two-runs";
}).BuildAsync().ConfigureAwait(false);
var node = (ProductionJobState)runtime.State.Production!.ProductionPlan!.FindChild(
fixture.Context.Context, new QualifiedName("Job", fixture.Context.InstanceNamespaceIndex))!;
var setNode = (ProductionPartSetState)node.PartSets!.FindChild(
fixture.Context.Context, new QualifiedName("Set", fixture.Context.InstanceNamespaceIndex))!;
var partNode = (ProductionPartState)setNode.PartsPerRun!.FindChild(
fixture.Context.Context, new QualifiedName("Part", fixture.Context.InstanceNamespaceIndex))!;
NodeId partId = partNode.NodeId;
part = part with
{
Phase = MachineToolProductionPhase.Ended, TransitionSequence = 1, Quality = PartQuality.Good
};
job = job with { PartsCompleted = 1, PartsGood = 1 };
await PublishAsync(1).ConfigureAwait(false);
job = job with
{
TransitionSequence = 1, RunsCompleted = 1,
PartsCompletedBeforeCurrentRun = 1, PartsGoodBeforeCurrentRun = 1
};
program = program with { TransitionSequence = 1 };
part = part with
{
Phase = MachineToolProductionPhase.Initializing, TransitionSequence = 2,
Identifier = "Part-2", Quality = PartQuality.NotYetMeasured
};
await PublishAsync(0).ConfigureAwait(false);
Assert.That(node.PartsCompleted!.Value, Is.EqualTo(1));
Assert.That(node.PartsGood!.Value, Is.EqualTo(1));
Assert.That(setNode.PartsCompletedPerRun!.Value, Is.Zero);
Assert.That(partNode.NodeId, Is.EqualTo(partId));
Assert.That(partNode.Identifier!.Value, Is.EqualTo("Part-2"));
part = part with { Phase = MachineToolProductionPhase.Running, TransitionSequence = 3 };
await PublishAsync(0).ConfigureAwait(false);
part = part with
{
Phase = MachineToolProductionPhase.Ended, TransitionSequence = 4,
Quality = PartQuality.WillNotBeMeasured
};
program = program with { Phase = MachineToolProductionPhase.Ended, TransitionSequence = 2 };
job = job with
{
Phase = MachineToolProductionPhase.Ended, TransitionSequence = 2, RunsCompleted = 2,
PartsCompleted = 2, PartsGood = 2
};
await PublishAsync(1).ConfigureAwait(false);
Assert.That(node.RunsCompleted!.Value, Is.EqualTo(2));
Assert.That(node.PartsCompleted.Value, Is.EqualTo(2));
Assert.That(node.PartsGood.Value, Is.EqualTo(2));
Assert.That(setNode.PartsCompletedPerRun.Value, Is.EqualTo(1));
Assert.That(node.State!.LastTransition!.Number!.Value, Is.EqualTo(1));
async Task PublishAsync(uint completed)
{
await provider.SetSnapshotAsync(initial with
{
ActiveProgram = program,
Production = initial.Production with
{
Jobs =
[
job with
{
Programs = [program],
PartSets = [set with { Parts = [part], PartsCompletedPerRun = completed }]
}
]
}
}).ConfigureAwait(false);
await runtime.RefreshAsync().ConfigureAwait(false);
}
}
}
}