mirror of
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ca89ac85a7
# Description Adds a **Generators companion-specification sample** alongside the existing pump sample, and a **`SiteCompositionServer`** that composes several device servers into one OpenUSD scene at a supervisory level — demonstrating that servers can be aggregated without mirroring their address spaces. Three things, in dependency order: ### 1. `GeneratorServer` A self-contained server realising the draft Generators spec (`http://opcfoundation.org/UA/Generators/`) end to end: N simulated generating sets, DI + Machinery integration, a twelve-state operating state machine, four protection alarms per set, six control methods, and a per-set OpenUSD twin. The organising idea is that **load fraction is the only independent variable**. Everything else is a function of it: ``` V̇_f(x) = 3.67 + 100·x fuel rate [L/h] η(x) = P(x) / (V̇_f(x) · ρ · LHV) efficiency S = P / PF I = S / (√3·V_LL) f = N·p / 120 ``` This is not stylistic. When each measurement is an independent oscillator — as the pump sample's simulation once was — a server happily publishes a duty point no real machine could occupy, and no test can catch it because there is nothing for the values to be inconsistent *with*. Deriving them from one variable means `P = √3·V·I·PF` and `η = P/(V̇·ρ·LHV)` hold at every tick by construction. The published `DATASHEET.md`, the engineering ranges, the trip points and the simulation all read the same constants in `GeneratorDatasheet.cs`, so the document and the server cannot describe different machines. The machine is a fictitious **SimGen Systems GenX-500** (400 kW prime / 440 kW standby, 400/230 V, 50 Hz, four-pole). Figures are representative of a real industrial genset class; no vendor is named anywhere in the code or docs. ### 2. Cross-server composition in the connector `RemoteSessionFactory` already existed in the client library but the connector CLI never set it, so cross-server composition was unreachable. `--federate` wires it up: the connector opens a session to each server named by a component binding, discovers its representations and drives its bindings into the same stage. It is **opt-in** because the endpoint the connector dials comes from the server being rendered rather than from the operator, which makes honouring it a trust decision. Federation is best-effort per component — a subordinate that is down is logged and skipped, and the rest of the scene still renders — which is the only `src/` change in this PR. ### 3. `SiteCompositionServer` Owns no devices. It publishes a site stage plus one cross-server component binding per subordinate, carrying that server's `ComponentServerUri` and `ComponentEndpointUrl`. Nothing is mirrored, so there is no cache to invalidate and no second copy of the truth. ## Notes for reviewers **Everything interesting in this PR was found by running the servers, not by reading the code.** Six defects, none of which looked wrong in review: - `IsShutdown` and `SubsystemName` are *optional* on `GeneratorProtectionAlarmType`, so the generated factory does not materialise them. `CreateOrReplace` alone produces a child that exists, appears in `GetChildren` and holds the right value — but carries **no `ReferenceTypeId`**, so no browse can reach it. Every alarm was publishing its trip without saying whether the trip stops the machine or which subsystem to go to. `AddXxx(context)` first is what gives the child its `HasProperty` reference. - **The protections could never fire.** Every trip point sits outside the band the datasheet curves produce — that is what a datasheet *means* — so all four alarms, the shutdown class, `ResetFaults` and the whole `Fault` branch of the state machine were unreachable while the README documented them as observable. Overload was worse: the load clamp ceiling was set to exactly the trip point, making a strictly-greater-than comparison unsatisfiable. Faults are now injectable, and the first set — the one the hero camera frames — develops one on a slow rotation. - **A shutdown trip removes the condition that caused it**, because oil pressure and coolant temperature are only supervised while the engine turns. Each alarm went active for one tick and cleared, leaving an operator with a stopped machine and no indication of why. Shutdown-class alarms now latch until the set leaves the shutdown state. Every unit test that checked the *condition* passed throughout — the defect only appears when the trip and the supervision interact over time. - **`Synchronizing` and `Paralleled` were declared, drawn in the README and never entered.** The first set now energises a dead bus and closes onto it while every other set synchronises to a live one — both how a real plant parallels, and what makes the two states observable. - **The tick raced client method calls.** The simulation tick runs on a thread-pool thread while method calls arrive on request threads, and both transition sets and write the same nodes. A tick moving a set to `Cooldown` and a concurrent `EmergencyStop` could interleave the paired `CurrentState` / `CurrentState.Id` writes and leave a client with a state *name* from one transition and a state *node* from the other — the exact failure the paired write exists to prevent, reintroduced by the threading model. Both paths now take one gate. - Low oil pressure supervised from raw speed **tripped every set during cranking**, because pressure has not built yet. Now gated on `IsSpinning`, which is what a real start-up bypass does. Smaller fixes: shutdown trips are applied after the whole evaluation pass (stopping mid-loop made the remaining conditions read healthy, collapsing simultaneous trips to whichever came first in the table); `ResetFaults` reports its clears as events (a client learns of condition state changes only through events, so a silent clear leaves an alarm-list client showing it forever); the start counter moved into the transition so commanded starts are counted; the federated connector closes the remote session if the connector constructor throws between taking ownership and registering it; and `prepare_machinery_nodeset.py` now *asserts* the IA namespace is last before removing it rather than only claiming so in its docstring — removing any earlier entry would silently renumber every namespace after it and rebind their NodeIds. **A model limitation is left visible rather than papered over.** `GeneratorStateMachineType` declares an emergency stop only out of `Running`, `Loaded` and `Paralleled`, so the sample refuses `EmergencyStop` from `Starting` and `Warmup`. A real panel stops from anywhere. That is the specification's shape, not this sample's choice, so it is pinned by a test and named in the docs. **`Model/` vendors a reduced Machinery nodeset**, derived mechanically by whitelist. The full official nodeset does not survive the model source generator (`MODELGEN003`) and drags in IA through a single optional `Stacklight` member a generating set does not have. Deriving it by script keeps the provenance checkable; the whitelist is the only thing to edit when more types are needed. **Never hand-edit the generated output.** **The federated scene renders end to end.** Getting there surfaced three more defects, all of which produced a plausible-looking scene with nothing in it: the generator sample's plant aggregation was created under an already-registered `DeviceSet` and so was invisible to every client (it had *never* rendered geometry, standalone or federated); the connector's asset fetch ran on the primary session only, so composition referenced layers that were never downloaded; and both generator colour bindings wrote `primvars:displayColor` to prims that did not declare it, so the renderer rejected every update while the file still looked correct. Cross-server components compose under the subordinate's own root, so the site layer now *places* `/Plant` and `/Powerhouse` rather than leaving them stacked on the origin. **`OpenUsdRepresentation` is now mounted with `HasAddIn`, not `HasComponent`** (review feedback). The nodeset says so explicitly — *"Mounted with HasAddIn"* — but every server in the tree used plain `HasComponent`. It survived because `HasAddIn` is a *subtype* of `HasComponent`: the representation still browses, still aggregates and still drives a twin, so every functional test passed before the fix and after it, and only a conformance checker could tell. Seven mount sites corrected. `PumpDeviceIntegrationServer` and `MinimalRobotServer` had hand-rolled the mount instead of calling the shared `CreateRepresentation` helper, which is exactly how they drifted from it. Both sample E2E suites now assert the reference type across **every** discovered representation — a narrower check would have missed the plant-level representation that arrived later from master still carrying `HasComponent`. **Live colour is not achievable in the current OpenUSD viewer, and that is now documented rather than worked around.** Proven with a standalone probe: `primvars:displayColor` resolves as `color3f[]` from the `UsdGeomGprim` schema whatever the layer declares, and the `OpenUsd 0.4.0-alpha` managed API has no writer for that type. Bound `UsdPreviewSurface` materials are not shaded either, so geometry renders grey unless it also carries an explicit `displayColor` primvar. The **visibility** bindings carry no such caveat and are what the samples rely on to show state. Filed upstream as [openusd-dotnet#2](https://github.com/marcschier/openusd-dotnet/issues/2), [#3](https://github.com/marcschier/openusd-dotnet/issues/3) and [#4](https://github.com/marcschier/openusd-dotnet/issues/4), and linked from `docs/OpenUsd.md` so a reader can check whether they have since been fixed. ## Related Issues No tracking issue — this is additive sample and documentation work with a single small, self-contained change to `src/` (per-component error isolation and session-ownership hardening in `OpenUsdConnector.Composition.cs`). Happy to open one if maintainers would prefer it tracked. ## Checklist - [x] I have signed the [CLA](https://opcfoundation.org/license/cla/ContributorLicenseAgreementv1.0.pdf) and read the [CONTRIBUTING](https://github.com/OPCFoundation/UA-.NETStandard/blob/master/CONTRIBUTING.md) doc. - [x] I have added tests that prove my fix is effective or that my feature works and increased code coverage. - [x] I have added all necessary documentation. - [x] I have verified that my changes do not introduce (new) build or analyzer warnings. - [x] I ran **all** tests locally using the **UA.slnx** solution against at least .net **framework** and .net **10**, and all passed. - [ ] I fixed **all** failing and flaky tests in the CI pipelines and **all** CodeQL warnings. - [ ] I have addressed **all** PR feedback received. ### Testing The generator fixtures live in `tests/Opc.Ua.OpenUsd.Tests/Generator` — **82 tests**, no new project. `Opc.Ua.Di.Tests` would have been the natural home next to the pump fixtures, but both device samples source-generate their own reduced `Opc.Ua.Machinery` model and expose it via `InternalsVisibleTo`, so referencing both from one assembly makes every Machinery type ambiguous (CS0433); `Opc.Ua.OpenUsd.Tests` references no other sample and already hosts `RobotAssetContractTests`. The suite runs **870** on net10.0 and net48 (784 existing + 86) and **788** on net472, where the sample does not exist and only the framework-independent asset-contract tests run — forgetting exactly that exclusion broke CI on the sibling pump PR. The tests target the things in this sample that fail *quietly*: - **Datasheet conformance** holds the model to its own claim — rated speed is `120·f/p`, rated current follows from the rating, the fuel curve reproduces the published table, and `η = P/(V̇·ρ·LHV)` reconciles at every load. Efficiency is swept across the whole simulated range to show it stays inside (0,100) and rises monotonically; a fit that goes negative somewhere in its range is a coincidence that happens to look right at the duty point, not a model. A further test reads `DATASHEET.md` and checks the document quotes the figures the server actually serves. - **Drift between the two descriptions of the state machine** — the physics' `IsLegalTransition` and the model's `GeneratorStateMap` — is checked in *both* directions. A transition the physics permits but the map lacks moves a machine without telling a client; one the map holds but the physics refuses is dead weight that looks supported. - **Reachability at run time**, not just in the declared table — the test that catches states the model declares and nothing ever enters. - **That every protection can actually fire**, which is the half of the alarm contract that "a healthy set annunciates nothing" does not cover. A **hosted end-to-end fixture** connects a real client and asserts what the address space actually exposes — the aggregation at `/Powerhouse/Generators`, its component binding, and every per-set twin. That is the only kind of test that catches the registration defect above: the node object had the right browse name, binding and asset reference, so every test that inspected objects passed while no client could see it. **Every state-machine and protection fix was checked by mutation.** Restoring the clamp ceiling, the direct `Running → Loaded` path, the old start-counter placement, or removing the alarm opt-in each makes the corresponding test fail, naming the specific defect. A test that has never been seen to fail has not been shown to work. Verified against a running plant: `Synchronizing`, `Paralleled` and `Fault` all observed on a two-set server, with `HighCoolantTemperatureAlarm` seen active on the fault subject. Method behaviour verified separately — per-set distinct `CurrentState` nodes, `EmergencyStop` → `EmergencyStopped` with `Start` then refused as `BadInvalidState`, `ResetFaults` → `Off`, `SetOperatingMode(9999)` refused with the mode unchanged, and the other sets untouched throughout. Also verified as a three-server federated stage. 0 warnings on a clean Release rebuild of both samples, the client library, the connector and the tests, across every TFM. --------- Co-authored-by: Copilot <223556219+Copilot@users.noreply.github.com> Copilot-Session: fe608993-f3c9-4779-a6b9-9a9eabfc24ba
136 lines
5.2 KiB
C#
136 lines
5.2 KiB
C#
/* ========================================================================
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* Copyright (c) 2005-2025 The OPC Foundation, Inc. All rights reserved.
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*
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* OPC Foundation MIT License 1.00
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*
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* Permission is hereby granted, free of charge, to any person
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* obtaining a copy of this software and associated documentation
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* files (the "Software"), to deal in the Software without
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* restriction, including without limitation the rights to use,
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* copy, modify, merge, publish, distribute, sublicense, and/or sell
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* copies of the Software, and to permit persons to whom the
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* Software is furnished to do so, subject to the following
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* conditions:
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*
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* The above copyright notice and this permission notice shall be
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* included in all copies or substantial portions of the Software.
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* THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND,
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* EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES
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* OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND
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* NONINFRINGEMENT. IN NO EVENT SHALL THE AUTHORS OR COPYRIGHT
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* HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER LIABILITY,
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* WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING
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* FROM, OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR
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* OTHER DEALINGS IN THE SOFTWARE.
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*
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* The complete license agreement can be found here:
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* http://opcfoundation.org/License/MIT/1.00/
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* ======================================================================*/
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using System;
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using System.Globalization;
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using System.IO;
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using System.Threading.Tasks;
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using Generators;
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using Microsoft.Extensions.DependencyInjection;
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using Microsoft.Extensions.Hosting;
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using Microsoft.Extensions.Logging;
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using Opc.Ua;
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using Opc.Ua.Di.Server.Builders;
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using Opc.Ua.Generators;
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using Opc.Ua.Server.Fluent;
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HostApplicationBuilder builder = Host.CreateApplicationBuilder(args);
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builder.Logging.ClearProviders();
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builder.Logging.AddConsole();
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int port = int.TryParse(builder.Configuration["port"], out int p) ? p : 62543;
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if (!TryReadGeneratorCount(builder.Configuration["generators"], out int generatorCount, out string? error))
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{
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Console.Error.WriteLine(error);
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return 2;
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}
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// Bind host for the OPC UA endpoint. Defaults to 0.0.0.0 so the server is
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// reachable from outside a container; override with --host (for example
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// "localhost" for local-only development).
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string host = builder.Configuration["host"] is { Length: > 0 } h ? h : "0.0.0.0";
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// A set running to its datasheet cannot protect-trip, so by default the last set
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// develops faults on a slow rotation to exercise the alarm path. Pass
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// --faults false for a purely healthy plant.
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bool injectFaults = !bool.TryParse(builder.Configuration["faults"], out bool f) || f;
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builder.Services.Configure<GeneratorDeviceIntegrationOptions>(options =>
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{
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options.GeneratorCount = generatorCount;
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options.InjectFaults = injectFaults;
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});
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builder.Services
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.AddOpcUa()
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.AddServer(o =>
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{
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o.ApplicationName = "GeneratorServer";
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o.ApplicationUri = "urn:localhost:OPCFoundation:GeneratorServer";
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o.ProductUri = "uri:opcfoundation.org:GeneratorServer";
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// Sample convenience only; never auto-accept untrusted certificates in production.
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o.AutoAcceptUntrustedCertificates = true;
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o.PkiRoot = Path.Combine(AppContext.BaseDirectory, "pki");
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o.RejectSHA1Certificates = true;
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o.MinCertificateKeySize = 2048;
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o.EndpointUrls.Add($"opc.tcp://{host}:{port}/GeneratorServer");
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})
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.AddNodeManager<GeneratorNodeManagerFactory>()
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// Demonstrate the declarative DI topology-element builder once the node
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// manager has materialised and wired every set. Registering this also puts
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// the post-setup runner in the container, which is what lets the node
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// manager factory receive the configured options.
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.ConfigureDevicesFor<GeneratorNodeManager>(ctx =>
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{
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var manager = (GeneratorNodeManager)ctx.Manager;
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foreach (NodeId setNodeId in manager.GeneratorNodeIds)
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{
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ITopologyElementBuilder<GeneratorSetState> set =
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ctx.TopologyElement<GeneratorSetState>(setNodeId);
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set.WithFunctionalGroup(
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new QualifiedName("Diagnostics", ctx.Manager.InstanceNamespaceIndex),
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fg => fg.Configure(node =>
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node.WithProperty("LastProtectionTrip", Variant.From(string.Empty), p => p.Writable())
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.WithProperty("TripCount", 0)
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.WithProperty("LastServiceDate", (DateTimeUtc)DateTime.UtcNow)));
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}
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return new ValueTask();
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});
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await builder.Build().RunAsync().ConfigureAwait(false);
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return 0;
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static bool TryReadGeneratorCount(string? value, out int generatorCount, out string? error)
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{
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const int minCount = 1;
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const int maxCount = 100;
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generatorCount = 2;
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error = null;
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if (string.IsNullOrWhiteSpace(value))
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{
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return true;
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}
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if (!int.TryParse(value, NumberStyles.Integer, CultureInfo.InvariantCulture, out int parsed) ||
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parsed < minCount || parsed > maxCount)
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{
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error = FormattableString.Invariant($"Invalid --generators value '{value}'. Specify an integer between {minCount} and {maxCount}.");
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return false;
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}
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generatorCount = parsed;
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return true;
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}
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