UA-.NETStandard/samples/DI/PumpDeviceIntegrationServer/DATASHEET.md

PumpX-2000 — Product Datasheet

SimPump Corp Single-stage end-suction centrifugal process pump

Document no. SPC-DS-PX2000 Revision 3  ·  Issue date 2025-04-17 Supersedes revision 2 (2024-11-05)

Simulated device. The PumpX-2000 is a fictitious product used by the PumpDeviceIntegrationServer sample of the OPC UA .NET Standard stack. It does not exist as hardware. Every figure in this datasheet is reproduced by the sample server's simulation and is asserted by tests/Opc.Ua.Di.Tests/PumpDatasheetConformanceTests.cs, so this document and the running address space cannot drift apart.

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1 Product description

The PumpX-2000 is a single-stage, end-suction, radially split centrifugal pump for clean and lightly contaminated liquids in utility and process-water duty. The hydraulic end is close-coupled to a foot-mounted asynchronous motor; the bearing bracket carries a temperature probe and the discharge nozzle carries a combined pressure/flow transmitter assembly.

The pump is instrumented as an OPC UA asset. It exposes its nameplate, its process values and its supervision states through the OPC 40223 Pumps companion specification, layered on OPC 40001-1 Machinery and OPC 10000-100 Device Integration.

Item	Value
Type designation	PumpX-2000
Product code	PX2000-32-160
Construction	Single-stage, end-suction, radially split
Impeller	Closed, 160 mm nominal diameter
Service	Clean and lightly contaminated liquids, pH 5–10
Mounting	Horizontal, foot-mounted baseplate
Companion specification	OPC 40223 PumpType

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2 Nameplate and identification data

Every nameplate field is published as a property of the pump's Identification functional group. Browse names are listed with their namespace; the namespace prefixes below map to http://opcfoundation.org/UA/DI/ (DI), http://opcfoundation.org/UA/Machinery/ (Machinery) and http://opcfoundation.org/UA/Pumps/ (Pumps).

Property	Namespace	DataType	Unit SN-001	Unit SN-002
Manufacturer	DI	LocalizedText	SimPump Corp	SimPump Corp
ManufacturerUri	DI	String	https://simpump.example	https://simpump.example
Model	DI	LocalizedText	PumpX-2000	PumpX-2000
ProductCode	DI	String	PX2000-32-160	PX2000-32-160
DeviceClass	DI	String	Pump	Pump
HardwareRevision	DI	String	1.4	1.4
SoftwareRevision	DI	String	2.5.3	2.5.3
SerialNumber	DI	String	SN-001	SN-002
ProductInstanceUri	DI	String	urn:simdevice:SimPump:PumpX-2000:SN-001	urn:simdevice:SimPump:PumpX-2000:SN-002
AssetId	DI	String	PMP-1001	PMP-1002
ComponentName	DI	LocalizedText	Feed Pump A	Feed Pump B
Location	Machinery	String	Plant 1 / Utility Skid / Bay 3	Plant 1 / Utility Skid / Bay 4
YearOfConstruction	Machinery	UInt16	2025	2025
MonthOfConstruction	Machinery	Byte	4	4
DayOfConstruction	Pumps	Int32	17	17
ArticleNumber	Pumps	String	PX2000-32-160-CI	PX2000-32-160-CI
OrderProductCode	Pumps	String	PX2000-32-160-CI-M30	PX2000-32-160-CI-M30
TypeOfProduct	Pumps	String	Centrifugal pump, end-suction	Centrifugal pump, end-suction
Supplier	Pumps	String	SimPump Corp	SimPump Corp
CountryOfOrigin	Pumps	String	DE	DE
FabricationNumber	Pumps	String	F-2025-0001	F-2025-0002

Both units are the same product; they differ only in serial number, fabrication number, asset identifier, component name and installation bay. The sample server materialises two units by default and derives the same per-unit fields for any further unit when started with --pumps N (SN-00n, PMP-100n, Feed Pump A/B/…, F-2025-000n, Bay n+2).

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3 Hydraulic performance

3.1 Design point

Reference liquid: water at 20 °C, density ρ = 998 kg/m³, ν = 1.0 mm²/s.

Quantity	Symbol	Value
Rated flow (best efficiency point)	QBEP	25.0 m³/h (6.93 kg/s)
Rated head	HBEP	25.5 m
Rated differential pressure	ΔpBEP	249.7 kPa (2.50 bar)
Rated efficiency	ηBEP	72.0 %
Hydraulic power	Phyd	1.73 kW
Rated shaft power	P2	2.41 kW
Shut-off head	H0	32.0 m
NPSH required at BEP	NPSHR	2.4 m
Rated speed	n	2900 min-1

3.2 Characteristic curves

The pump is characterised by a quadratic head curve and a parabolic efficiency curve about the best efficiency point (Q in m³/h):

H(Q)  = 32.0 − 0.0104 · Q²                     [m]
η(Q)  = 72.0 · (1 − 0.6 · ((Q − 25) / 25)²)    [%]
Δp(Q) = ρ · g · H(Q)                           [Pa]
ṁ(Q)  = ρ · Q / 3600                           [kg/s]
P₂(Q) = ρ · g · (Q / 3600) · H(Q) / (η(Q)/100) [W]

3.3 Performance table

Flow Q [m³/h]	Mass flow ṁ [kg/s]	Head H [m]	Δp [kPa]	Efficiency η [%]	Shaft power P₂ [kW]
10	2.77	30.96	303.1	56.4	1.49
15	4.16	29.66	290.4	65.1	1.86
20	5.54	27.84	272.6	70.3	2.15
25	6.93	25.50	249.7	72.0	2.41
30	8.32	22.64	221.7	70.3	2.63
35	9.70	19.26	188.6	65.1	2.82

Permissible continuous operating window: 0.5 · Q_BEP … 1.3 · Q_BEP (12.5 … 32.5 m³/h).

3.4 Process schematic and instrument tags

flowchart LR
    V[("Suction vessel<br/>V-101")]
    LT(["LT-101<br/>Level"])
    S1[/"Suction nozzle<br/>DN 50"/]
    P(["P-101<br/>PumpX-2000"])
    M["M-101<br/>3.0 kW motor"]
    TT(["TT-102<br/>Bearing temp."])
    TT1(["TT-101<br/>Fluid temp."])
    PT(["PDT-101<br/>Differential pressure"])
    FT(["FT-101<br/>Mass flow"])
    JE(["JE-101<br/>Power / efficiency"])
    D[/"Discharge nozzle<br/>DN 32"/]
    H[("Process header")]

    V --> LT --> S1 --> P --> D --> FT --> H
    M -.drive.-> P
    TT -.bearing bracket.-> P
    TT1 -.suction line.-> S1
    PT -.suction vs. discharge.-> D
    JE -.motor terminals.-> M

    classDef sensor fill:#eef6ff,stroke:#4a76a8,stroke-width:1px;
    class LT,TT,TT1,PT,FT,JE sensor;

Tag	Measurand	OPC UA browse path (relative to the pump)	Unit
PDT-101	Differential pressure	Operational/Measurements/DifferentialPressure	Pa
TT-101	Fluid temperature	Operational/Measurements/FluidTemperature	K
TT-102	Bearing temperature	Operational/Measurements/BearingTemperature	K
JE-101	Shaft power input	Operational/Measurements/PumpPowerInput	W
FT-101	Mass flow	Operational/Measurements/MassFlow	kg/s
JE-101	Pump efficiency	Operational/Measurements/PumpEfficiency	%
LT-101	Suction vessel level	Operational/Measurements/Level	m
—	Start counter	Operational/Measurements/NumberOfStarts	–

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4 Operating limits

Each limit is published as the EURange property of the corresponding measurement variable, and each measurement carries the EngineeringUnits property with the UNECE unit code shown below.

Measurement	Engineering unit	EURange low	EURange high	Nominal
Differential pressure	Pa (Pascal)	0	400 000	249 655
Fluid temperature	K (Kelvin)	263.15 (−10 °C)	393.15 (120 °C)	313.15 (40 °C)
Bearing temperature	K (Kelvin)	273.15 (0 °C)	423.15 (150 °C)	333.15 (60 °C)
Shaft power input	W (Watt)	0	4 000	2 408
Mass flow	kg/s	0	10	6.93
Pump efficiency	%	0	100	72
Suction vessel level	m (Metre)	0	5	2.5

Additional limit	Value
Maximum casing working pressure	10 bar
Maximum permissible starts per hour	15
Minimum continuous flow	12.5 m³/h
Permissible ambient temperature	−10 … 40 °C
Sound pressure level at 1 m	≤ 72 dB(A)

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5 Motor and electrical data

Item	Value
Rated power	3.0 kW
Supply	400 V, 3~, 50 Hz
Rated speed	2900 min-1
Rated current	6.1 A
Efficiency class	IE3
Insulation / protection	Class F / IP55
Duty type	S1 (continuous)

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6 Materials and connections

Component	Material
Casing	Cast iron EN-GJL-250
Impeller	Bronze CuSn10
Shaft	Stainless steel 1.4021
Shaft seal	Mechanical seal, SiC/carbon/EPDM
Bearings	Grease-lubricated deep-groove ball bearings

Connection	Size	Standard
Suction nozzle	DN 50, PN 16	EN 1092-2
Discharge nozzle	DN 32, PN 16	EN 1092-2

Dimension	Value
Length × width × height	620 × 240 × 380 mm
Mass (pump with motor)	68 kg

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7 Monitoring, supervision and alarms

7.1 Trip points

The bearing-temperature chain is monitored by a NonExclusiveLimitAlarmType instance published at Events/OverTempAlarm. Its SourceNode is the BearingTemperature variable and its limits are the datasheet trip points:

Limit	Value	Equivalent	Action
HighHighLimit	373.15 K	100 °C	Trip — stop the pump
HighLimit	363.15 K	90 °C	Alarm — reduce load, check cooling
LowLimit	283.15 K	10 °C	Warning — lubricant below operating viscosity
LowLowLimit	278.15 K	5 °C	Warning — risk of freezing

The alarm is acknowledgeable; the sample accepts every acknowledge request.

7.2 Supervision states (NAMUR-style)

Supervision variable	Browse path	Set condition	Reset condition
Motor overheat	Events/SupervisionPumpOperation/MotorOverheat	Bearing temperature ≥ 363.15 K (90 °C)	Bearing temperature < 361.15 K (88 °C)
Cavitation	Events/SupervisionProcessFluid/Cavitation	Suction level < 2.10 m (NPSHA < NPSHR)	Suction level > 2.20 m

MotorOverheat drives the activation of OverTempAlarm; the resulting condition events are delivered through the HasNotifier chain from the pump to the Server object.

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8 Simulation profile

The sample server reproduces the datasheet with a deterministic model driven by a single independent variable — volumetric flow. Every other published value is derived from the characteristic curves in section 3.2, so the published values are mutually consistent at all times. The simulation advances on one shared 250 ms tick; each pump uses a fixed phase offset of 17 ticks per instance so the units never move in lockstep.

Signal	Model	Simulated range
Flow	Q(t) = 25 · (1 + 0.30 · sin(0.03 · t))	17.50 … 32.50 m³/h
Differential pressure	ρ · g · H(Q)	205.7 … 282.1 kPa
Mass flow	ρ · Q / 3600	4.85 … 9.01 kg/s
Efficiency	η(Q)	68.1 … 72.0 %
Shaft power	ρ · g · (Q/3600) · H(Q) / η	2.01 … 2.73 kW
Bearing temperature	323.15 + 10 · (P₂/P₂,BEP) + cooling-fault excursion	331.5 … 378.2 K (58.4 … 105.1 °C)
Fluid temperature	313.15 + 5 · sin(0.01 · t)	308.15 … 318.15 K (35 … 45 °C)
Suction level	2.5 + 0.5 · sin(0.02 · t)	2.00 … 3.00 m
Start counter	one start per 15 simulated minutes	monotonic

Cooling-fault excursion: every 64 ticks (16 s) the simulated bearing-cooling water is interrupted for the last 8 ticks (2 s), ramping the bearing temperature linearly by up to +43.75 K. The excursion crosses both the HighLimit and the HighHighLimit trip points, so a full alarm activate/clear cycle — including the MotorOverheat supervision transition — is observable roughly every 16 seconds.

Cavitation: the suction level sine dips below the 2.10 m NPSH threshold once per level cycle (≈ 78 s). Because the state only clears again above 2.20 m, the Cavitation supervision state is held for approximately 19.6 s (78 ticks) per cycle.

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9 Standards and references

Reference	Title
OPC 40223	OPC UA for Pumps and Vacuum Pumps — Part 1: Pumps
OPC 40001-1	OPC UA for Machinery — Part 1: Basic Building Blocks
OPC 10000-100	OPC UA Part 100: Devices
EN ISO 9906	Rotodynamic pumps — Hydraulic performance acceptance tests, grade 2B
EN 1092-2	Flanges and their joints — Cast iron flanges
IEC 60034-30-1	Rotating electrical machines — Efficiency classes (IE3)

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10 Document history

Revision	Date	Change
3	2025-04-17	Bearing-temperature trip points aligned with IE3 motor package; simulation profile section added.
2	2024-11-05	NPSHR corrected to 2.4 m at BEP.
1	2024-03-12	First issue.

Disclaimer — SimPump Corp, the PumpX-2000 and all identifiers in this document are fictitious and exist only to give the PumpDeviceIntegrationServer sample a realistic asset to publish. Do not use these figures for engineering purposes.