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Marc Schier 724757122b Add recycling simulator and plastics/rubber companion packages (#4772)
# Description

Add a generic, company-neutral recycling simulation sample and reusable
plastics/rubber companion-model packages. One durable causal coordinator
and ten separately launched OPC UA process views provide deterministic
material balances, finite buffers, genealogy, utilities, quality
holds/disposition, authenticated controls and crash recovery. Process
views consume committed state instead of running independent
simulations.

Real companion-model equipment instances use DI/Machinery/AMB discovery,
Machine Vision, Pumps/Scales, granulate drying, extrusion, filtration
and pelletizing. Vendor/process extensions remain sample-local.
Connectors and WoT conversion are out of scope. **External
source-contract parity and complete deployment qualification are not
claimed complete.**

The sample and managed tests target **.NET 8, 9 and 10**. The
consolidated [recycling guide](samples/Recycling/README.md) explains the
actual composition, simulation, observation paths and exposed data; the
application-directory README points to that guide.

Typed client member extensions are emitted at build time through the
default-false `ModelSourceGeneratorClientAccessorsOnly` opt-in.
Extrusion uses it for all twelve parts instead of checked-in generated
C# and a Python generator. The shared client runtime retains typed
values, quality, timestamps and streaming behavior.

### Package layout

Six packages contain fourteen models in two model-producing assemblies:

| Specifications | Model | Typed client | Server runtime |
| --- | --- | --- | --- |
| OPC 40083 and OPC 40082-6 | `Opc.Ua.PlasticsRubber` |
`Opc.Ua.PlasticsRubber.Client` | `Opc.Ua.PlasticsRubber.Server` |
| OPC 40084 parts 1–12 | `Opc.Ua.Extrusion` | `Opc.Ua.Extrusion.Client`
| `Opc.Ua.Extrusion.Server` |

NuGet IDs use the `OPCFoundation.NetStandard.` prefix. All six packages
are registered in `.azurepipelines/expected-packages.txt` and the
generated preview-pack solution. Granulate-drying code lives in
`GranulateDrying` folders in the PlasticsRubber projects; extrusion uses
per-part folders. There are no standalone granulate-drying or per-part
extrusion packages. Published model identities and CLR namespaces remain
distinct and unchanged.

The common 1.03 interface is independently authored on the explicitly
MIT-licensed 1.02 implementation basis; the official 1.03 XML is not
redistributed. The other imported models retain their individual MIT
notices. All 42 pinned model, identifier and basis files retain their
manifest-backed bytes, including their staged Git blobs. No formal
companion certification is claimed; the disputed Filter profile is not
advertised.

## Related Issues

No tracking issue is currently linked.

## Checklist

_Put an `x` in the boxes that apply. You can complete these step by step
after opening the PR._

- [ ] I have signed the
[CLA](https://opcfoundation.org/license/cla/ContributorLicenseAgreementv1.0.pdf)
and read the
[CONTRIBUTING](https://github.com/OPCFoundation/UA-.NETStandard/blob/master/CONTRIBUTING.md)
doc.
- [ ] I have added tests that prove my fix is effective or that my
feature works and increased code coverage.
- [x] I have added all necessary documentation.
- [x] I have verified that my changes do not introduce (new) build or
analyzer warnings.
- [ ] I ran **all** tests locally using the **UA.slnx** solution against
at least .net **framework** and .net **10**, and all passed.
- [ ] I fixed **all** failing and flaky tests in the CI pipelines and
**all** CodeQL warnings.
- [x] I have addressed **all** PR feedback received.

Current-head CI and coverage remain pending; the full local `UA.slnx`
test matrix is not claimed complete.
2026-10-15 07:00:58 +02:00

347 lines
18 KiB
C#

/* ========================================================================
* Copyright (c) 2005-2026 The OPC Foundation, Inc. All rights reserved.
*
* OPC Foundation MIT License 1.00
*
* Permission is hereby granted, free of charge, to any person
* obtaining a copy of this software and associated documentation
* files (the "Software"), to deal in the Software without
* restriction, including without limitation the rights to use,
* copy, modify, merge, publish, distribute, sublicense, and/or sell
* copies of the Software, and to permit persons to whom the
* Software is furnished to do so, subject to the following
* conditions:
*
* The above copyright notice and this permission notice shall be
* included in all copies or substantial portions of the Software.
* THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND,
* EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES
* OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND
* NONINFRINGEMENT. IN NO EVENT SHALL THE AUTHORS OR COPYRIGHT
* HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER LIABILITY,
* WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING
* FROM, OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR
* OTHER DEALINGS IN THE SOFTWARE.
*
* The complete license agreement can be found here:
* http://opcfoundation.org/License/MIT/1.00/
* ======================================================================*/
using System;
using System.Collections.Generic;
using System.Linq;
namespace Opc.Ua.Recycling
{
/// <summary>
/// Pure deterministic state transitions. Only the coordinator may publish a transition as committed.
/// </summary>
public sealed partial class RecyclingEngine
{
/// <summary>
/// Creates an engine after validating the complete synthetic configuration.
/// </summary>
public RecyclingEngine(RecyclingConfiguration configuration)
{
ArgumentNullException.ThrowIfNull(configuration);
configuration.Validate();
m_configuration = configuration with
{
Stages = configuration.Stages.Span.ToArray().ToArrayOf(),
Windows = configuration.Windows.Span.ToArray().ToArrayOf(),
SourceZones = configuration.SourceZones.Span.ToArray().ToArrayOf(),
EquipmentFaults = configuration.EquipmentFaults.Span.ToArray().ToArrayOf()
};
}
/// <summary>
/// Creates a fresh stopped-at-the-barrier run with no implicit material generation.
/// </summary>
public CommittedSnapshot CreateRun(string runId)
{
ArgumentException.ThrowIfNullOrWhiteSpace(runId);
return new CommittedSnapshot
{
RunId = runId,
Scenario = m_configuration.Scenario,
RandomState = m_configuration.Seed,
Lifecycle = RunLifecycle.WaitingForParticipants,
Stages = m_configuration.Stages.Span.ToArray()
.Select((recipe, index) => new StageSnapshot
{
Index = index,
Name = recipe.Name,
Process = recipe.Process,
State = EquipmentState.Unavailable
}).ToArrayOf()
};
}
/// <summary>
/// Computes one tick from the previous image and explicit time/availability inputs.
/// Paused, stopped and waiting states are returned unchanged.
/// </summary>
public CommittedSnapshot Advance(
CommittedSnapshot previous,
DateTime sourceTimestampUtc,
ArrayOf<RecyclingProcess> availableProcesses)
{
ArgumentNullException.ThrowIfNull(previous);
if (sourceTimestampUtc.Kind != DateTimeKind.Utc)
{
throw new ArgumentException("The source sample timestamp must be UTC.", nameof(sourceTimestampUtc));
}
if (previous.Lifecycle != RunLifecycle.Running)
{
return previous;
}
var transition = new Transition(m_configuration, previous, availableProcesses);
CommittedSnapshot next = transition.Advance(sourceTimestampUtc);
ValidateSnapshot(next);
return next;
}
/// <summary>
/// Validates exact global, per-substep, per-source and per-execution conservation and resource bounds.
/// Used on every transition and on recovered state before it is exposed.
/// </summary>
public void ValidateSnapshot(CommittedSnapshot snapshot)
{
ArgumentNullException.ThrowIfNull(snapshot);
if (snapshot.SchemaVersion != 2 || string.IsNullOrWhiteSpace(snapshot.RunId) ||
snapshot.Scenario != m_configuration.Scenario ||
snapshot.Revision < 0 || snapshot.Tick < 0 ||
snapshot.LogicalSeconds != checked(snapshot.Tick * m_configuration.TickSeconds) ||
snapshot.Stages.Count != m_configuration.Stages.Count ||
snapshot.SourceBatches < 0 || snapshot.SourceBatches > m_configuration.PlannedSourceBatches ||
snapshot.RandomState == 0 || snapshot.NextId <= 0 ||
!snapshot.SourceMass.IsNonnegative || !Enum.IsDefined(snapshot.Lifecycle))
{
throw new InvalidOperationException("Invalid committed simulation identity, counters or schema.");
}
if (snapshot.Parcels.Count > m_configuration.MaxActiveParcels ||
snapshot.History.Count > m_configuration.MaxHistory ||
snapshot.Packages.Count > m_configuration.MaxHistory ||
snapshot.Holds.Count > m_configuration.MaxHistory ||
snapshot.Residues.Count > m_configuration.MaxHistory ||
snapshot.Sources.Count > m_configuration.MaxHistory)
{
throw new ServiceResultException(
StatusCodes.BadResourceUnavailable,
"The configured material, genealogy, inspection or package retention bound was reached.");
}
MaterialMass inventory = default;
MaterialMass produced = default;
MaterialMass rejected = default;
MaterialMass evaporated = default;
MaterialMass additions = default;
var sources = new Dictionary<string, MaterialMass>(StringComparer.Ordinal);
var sourceZones = new Dictionary<string, string>(StringComparer.Ordinal);
var ids = new HashSet<long>();
var holdIds = new HashSet<long>();
foreach (QualityHold hold in snapshot.Holds)
{
if (!ids.Add(hold.Id) || hold.Id <= 0 || hold.Id >= snapshot.NextId ||
hold.Stage < 0 || hold.Stage >= snapshot.Stages.Count ||
hold.Tick > snapshot.Tick || !Enum.IsDefined(hold.Disposition) ||
(hold.Disposition != HoldDisposition.Held && string.IsNullOrWhiteSpace(hold.DisposedBy)))
{
throw new InvalidOperationException("Invalid hold or disposition record.");
}
holdIds.Add(hold.Id);
}
foreach (MaterialParcel parcel in snapshot.Parcels)
{
ValidateMaterial(parcel, snapshot, ids, holdIds, sources, sourceZones);
if (parcel.Stage < 0 || parcel.Stage >= snapshot.Stages.Count ||
parcel.EnteredTick > snapshot.Tick || parcel.ResidenceRemaining < 0)
{
throw new InvalidOperationException("Invalid material residence queue.");
}
inventory += parcel.Mass;
}
foreach (MaterialPackage package in snapshot.Packages)
{
ValidateMaterial(package.Material, snapshot, ids, holdIds, sources, sourceZones);
if (package.Id != package.Material.Id || package.Tick > snapshot.Tick ||
package.Material.Mass.Total != m_configuration.PackageMilligrams)
{
throw new InvalidOperationException("A package does not reconcile to the exact package weight.");
}
produced += package.Material.Mass;
}
foreach (MaterialResidue residue in snapshot.Residues)
{
ValidateMaterial(residue.Material, snapshot, ids, holdIds, sources, sourceZones);
if (residue.Id != residue.Material.Id || residue.Tick > snapshot.Tick ||
(residue.IsEvaporation && residue.Material.Mass.Dry != 0))
{
throw new InvalidOperationException("Invalid retained material sink.");
}
if (residue.IsEvaporation)
{
evaporated += residue.Material.Mass;
}
else
{
rejected += residue.Material.Mass;
}
}
for (int i = 0; i < snapshot.Stages.Count; i++)
{
StageSnapshot stage = snapshot.Stages[i];
StageRecipe recipe = m_configuration.Stages[i];
MaterialMass inStage = MaterialLedger.Sum(
snapshot.Parcels.Span.ToArray().Where(parcel => parcel.Stage == i)
.Select(static parcel => parcel.Mass));
if (stage.Index != i || stage.Name != recipe.Name || stage.Process != recipe.Process ||
stage.Inventory != inStage || stage.Inventory.Total > recipe.CapacityMilligrams ||
stage.Received + stage.Additions !=
stage.Inventory + stage.Transferred + stage.Rejected + stage.Evaporated ||
!stage.Received.IsNonnegative || !stage.Transferred.IsNonnegative ||
!stage.Additions.IsNonnegative || !stage.Rejected.IsNonnegative ||
!stage.Evaporated.IsNonnegative || stage.ElectricalJoules < 0 || stage.ThermalJoules < 0)
{
throw new InvalidOperationException("A substep's capacity or exact material balance is invalid.");
}
ValidateTelemetry(stage, snapshot);
additions += stage.Additions;
}
if (snapshot.SourceMass + additions != inventory + produced + rejected + evaporated)
{
throw new InvalidOperationException("The global dry-component and water balance does not close.");
}
if (snapshot.Sources.Count != sources.Count)
{
throw new InvalidOperationException("The source ledger does not match retained contributions.");
}
var seenSources = new HashSet<string>(StringComparer.Ordinal);
foreach (SourceContribution source in snapshot.Sources)
{
if (!seenSources.Add(source.SourceId) ||
!sources.TryGetValue(source.SourceId, out MaterialMass retained) || retained != source.Mass ||
!sourceZones.TryGetValue(source.SourceId, out string? zone) || zone != source.SourceZone ||
(source.Mass.Dry > 0 && !m_configuration.SourceZones.Span.ToArray().Contains(source.SourceZone)))
{
throw new InvalidOperationException("A source's component mass or source-zone identity was lost.");
}
}
foreach (MaterialExecution execution in snapshot.History)
{
if (!ids.Add(execution.Id) || execution.Id <= 0 || execution.Id >= snapshot.NextId ||
execution.Tick > snapshot.Tick || execution.Input + execution.Addition !=
execution.Output + execution.Reject + execution.Evaporation)
{
throw new InvalidOperationException("An execution's split/merge material balance does not close.");
}
}
var participants = new HashSet<RecyclingProcess>();
foreach (ProcessParticipant participant in snapshot.Participants)
{
if (!Enum.IsDefined(participant.Process) || !participants.Add(participant.Process) ||
string.IsNullOrWhiteSpace(participant.Identity))
{
throw new InvalidOperationException("Invalid or duplicate process membership.");
}
}
}
private static void ValidateMaterial(
MaterialParcel material,
CommittedSnapshot snapshot,
HashSet<long> ids,
HashSet<long> holdIds,
Dictionary<string, MaterialMass> sources,
Dictionary<string, string> sourceZones)
{
if (material.Id <= 0 || material.Id >= snapshot.NextId || !ids.Add(material.Id) ||
material.Mass.Total <= 0 || !material.Mass.IsNonnegative ||
!Enum.IsDefined(material.Form))
{
throw new InvalidOperationException("Invalid or duplicate retained material.");
}
foreach (long holdId in material.HoldIds)
{
if (!holdIds.Contains(holdId))
{
throw new InvalidOperationException("Material refers to an unknown quality hold.");
}
}
foreach (SourceContribution contribution in material.Contributions)
{
if (string.IsNullOrWhiteSpace(contribution.SourceId) || !contribution.Mass.IsNonnegative ||
contribution.Mass.Total <= 0 || string.IsNullOrWhiteSpace(contribution.SourceZone) ||
contribution.SourceZone.Length > 64 ||
(sourceZones.TryGetValue(contribution.SourceId, out string? zone) &&
zone != contribution.SourceZone))
{
throw new InvalidOperationException("Invalid material contribution.");
}
sources.TryGetValue(contribution.SourceId, out MaterialMass existing);
sources[contribution.SourceId] = existing + contribution.Mass;
sourceZones[contribution.SourceId] = contribution.SourceZone;
}
}
private void ValidateTelemetry(StageSnapshot stage, CommittedSnapshot snapshot)
{
EquipmentFaultWindow[] faults = m_configuration.EquipmentFaults.Span.ToArray()
.Where(window => window.Stage == stage.Name).ToArray();
if (stage.JamEvents != faults.Count(window =>
window.Kind == RecyclingEquipmentFault.Jam && window.StartTick <= snapshot.Tick) ||
stage.StrandBreakEvents != faults.Count(window =>
window.Kind == RecyclingEquipmentFault.StrandBreak && window.StartTick <= snapshot.Tick) ||
stage.JamAlarm != faults.Any(window => window.Kind == RecyclingEquipmentFault.Jam &&
window.StartTick <= snapshot.Tick && snapshot.Tick < window.EndTick) ||
stage.StrandBreakAlarm != faults.Any(window => window.Kind == RecyclingEquipmentFault.StrandBreak &&
window.StartTick <= snapshot.Tick && snapshot.Tick < window.EndTick))
{
throw new InvalidOperationException("Equipment-fault state or absolute onset counters are invalid.");
}
if (!Enum.IsDefined(stage.State) ||
(stage.PhAvailable && (stage.Index != 10 || stage.Ph != m_configuration.HotWashPh ||
stage.PhSourceTimestampUtc.Kind != DateTimeKind.Utc)) ||
(!stage.PhAvailable && (stage.Ph != 0 || stage.PhSourceTimestampUtc != DateTime.UnixEpoch)))
{
throw new InvalidOperationException("Invalid synthetic pH observation or equipment state.");
}
long natural = stage.ColorNaturalPolymerMilligrams;
long colored = stage.ColorColoredPolymerMilligrams;
if (natural is < 0 or > 1_000_000_000 || colored is < 0 or > 1_000_000_000 ||
stage.ColorMaterialId < 0 ||
stage.ColorMaterialId >= snapshot.NextId ||
stage.ColorAvailable != (natural + colored > 0) ||
(stage.ColorMaterialId == 0 && stage.ColorAvailable) ||
(stage.ColorAvailable &&
(stage.Color != CalculateSyntheticColor(natural, colored, m_configuration) ||
stage.ColorSourceTimestampUtc.Kind != DateTimeKind.Utc)) ||
(!stage.ColorAvailable && (stage.Color != default ||
stage.ColorSourceTimestampUtc != DateTime.UnixEpoch)))
{
throw new InvalidOperationException("Invalid synthetic color response or response basis.");
}
}
private static SyntheticRgb CalculateSyntheticColor(
long natural,
long colored,
RecyclingConfiguration configuration)
{
long total = checked(natural + colored);
return new SyntheticRgb(
Mix(configuration.NaturalPolymerColor.Red, configuration.ColoredPolymerColor.Red),
Mix(configuration.NaturalPolymerColor.Green, configuration.ColoredPolymerColor.Green),
Mix(configuration.NaturalPolymerColor.Blue, configuration.ColoredPolymerColor.Blue));
byte Mix(byte naturalChannel, byte coloredChannel)
{
return checked((byte)((((decimal)natural * naturalChannel) +
((decimal)colored * coloredChannel)) / total));
}
}
private readonly RecyclingConfiguration m_configuration;
}
}