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## Summary **Secure channel: a client could drop the channel when the server answered with a just-expired token.** Running the long-dormant ConnectionStability soak locally, the subscription channel shut down with `BadSecureChannelClosed`. The session then timed out and the subscription was abandoned. Root cause, against OPC 10000-4 §5.6.2.1: 1. **Server (rule 2: use the old token only "until the SecurityToken expires").** After a renew, the server keeps securing messages with the old token until the client sends something secured with the new one. That activation only happened on *receive*. A client that sends nothing, for example one whose Publish requests are all outstanding, kept getting responses secured with the old token after it expired. 2. **Client (rule 3: "accept Messages secured by an expired SecurityToken for up to 25 % of the token lifetime").** The client rejected any such response the moment the token expired, throwing `BadTcpSecureChannelUnknown`, and shut the channel down. From the failing run (token lifetime 10 s): the client renewed to token #11 at 09:59:01.686 and sent nothing on that channel afterwards. The server, still on #10, sent a Publish response at 09:59:04.389, 380 ms after #10 expired. The client rejected it and closed the channel. Nothing reconnected, the 10 s session timeout expired, and the server abandoned the subscription. Both halves date back to the 2016 initial commit; this is not a recent regression. It hits whenever the client sends nothing on the channel between renewing and the old token's expiry, so it is timing-dependent. ### Fix - `UaSCBinaryChannel.ActivateRenewedTokenIfDue()` activates a pending renewed token once the current one passes `TokenActivationPeriod` (95 %). This is the rule the receive path already applied. It is now shared, and `TcpServerChannel.SendResponse` calls it before securing a response. - `ReadSymmetricMessage` accepts responses (not requests) secured with an expired token for `TcpMessageLimits.TokenExpiryGracePeriod` (25 %) of its lifetime. ### Tests `TcpReconnectKeyAgreementTests` now runs the server channel and the peer on one shared `FakeTimeProvider`: - `ResponseSentAfterTheCurrentTokenExpiresUsesTheRenewedTokenAsync`: a response sent at 96 % of the old token's lifetime is secured with the renewed token. - `ResponseSecuredWithTheExpiredTokenIsAcceptedWithinTheGracePeriodAsync`: accepted at 120 % of the lifetime, rejected at 130 %. Both fail without the fix. All 40 tests in the fixture pass with it. ## CI: soak and stress runs on labelled PRs (and the soak that tested nothing) The bug stayed hidden because `stability-test.yml` still filtered `Opc.Ua.Client.Tests` after #3810 moved the test to `Opc.Ua.Sessions.Tests` (2026-05-28). Since then the nightly has run **zero tests** while reporting green: runs dropped from ~100 min to ~15 min. - `stability-test.yml` now targets `Opc.Ua.Sessions.Tests` and writes a TRX file. - New `.github/scripts/assert-tests-ran.ps1`, used by all three opt-in workflows, fails a run in which no test executed, or none passed. Contract-tested in `CiAssertTestsRanTests`. - Like `interop`, the opt-in workflows can now run on a labelled PR. They are not required checks. A later push cancels the run in progress, and adding an unrelated label neither starts nor cancels a run. | Label | Workflows | Run on a PR | | --- | --- | --- | | `stress` | Stress Tests (ChaosTCP) | Random seed, saved as `chaos-seed.txt` in the results artifact | | `soak` | Connection Stability Test, Sample HA Long-Haul Test | 30 min stability; 15 min per HA scenario | ## Test plan - [x] `TcpReconnectKeyAgreementTests`: 40/40 pass; the 2 new tests fail without the fix - [x] All `Opc.Ua.Core.Tests.Stack` tests (net10.0): 3548 passed, 0 failed - [x] `CiAssertTestsRanTests`: 4/4 - [x] `soak` + `stress` labelled run on this PR (before the fix): both stability tests, both HA long-haul scenarios and ChaosTCP passed on Linux (the label triggers and push-cancellation work) - [x] Local short-haul soak with the fix (Windows, 10 s tokens), 2 runs: both pass with full notification counts; run 2 hit the window once (`Token activated forced` on send) and kept the channel - [x] `soak` + `stress` labelled run with the fix: Connection Stability (2 tests), Sample HA Long-Haul and ChaosTCP all pass 🤖 Generated with [Claude Code](https://claude.com/claude-code) --------- Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>